FCA · 1 month ago
Design Release Engineer - Exhaust Manifolds
Auburn Hills, MI
Full-time
Onsite
Senior Level
5+ years expFCA is a leading automotive company, and they are seeking a Design Release Engineer for powertrain exhaust manifolds. The role involves design, development, and technical leadership in the creation, validation, and release of exhaust manifolds and sub-components for Stellantis’ vehicles.
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Responsibilities
Lead the design of exhaust manifold components, ensuring alignment with vehicle and powertrain requirements
Develop and refine concepts for exhaust manifold components, based on functional, safety, and performance requirements
Support CAD modeling, FEA (Finite Element Analysis), and other design validation methods to ensure structural and functional integrity, and compliance with standards
Collaborate with other engineering teams to integrate exhaust manifold components into the overall powertrain architecture
Manage design release activities from early concept through production, including the timely completion of B-Sample, C-Sample, X0, X1, X2, and X3 milestones
Own the Bill of Materials (BOM) and Engineering Change Notices (ECNs) for powertrain exhaust manifold components
Ensure all parts meet quality, cost, and timing requirements
Drive the Production Part Approval Process (PPAP) for powertrain exhaust manifold components, ensuring compliance with all regulatory and customer specifications
Coordinate with cross-functional teams, including manufacturing, suppliers, and quality, to ensure the successful release and implementation of designs
Provide technical leadership and support during the development and production stages to resolve design issues, material selection challenges, and process-related problems
Lead DFMEA (Design Failure Mode and Effects Analysis) and other risk assessment activities to ensure design robustness and mitigate potential issues
Participate in the development of testing strategies for powertrain exhaust manifold components
Work closely with suppliers to ensure design feasibility, cost competitiveness, and manufacturability of powertrain exhaust manifold components
Collaborate with validation teams to define and implement validation testing, ensuring powertrain exhaust manifold components meet functional and performance metrics
Partner with vehicle integration teams to ensure proper fitment, safety, and integration of powertrain exhaust manifold components into the overall vehicle platform
Develop and maintain engineering documentation, including design specifications, drawings, test plans, and validation reports
Ensure that all technical documentation is up-to-date and aligns with program timelines and PPAP requirements
Report on project status, timelines, and risk assessments to senior management and stakeholders
Qualification
Required
Bachelor of Science degree in Mechanical Engineering or related degree field
A minimum of 5 years of relevant experience working with powertrain structural components, specifically exhaust manifolds, engine blocks, and cylinder heads
Understanding of engine structural components and related manufacturing processes, specifically steel and aluminum casting and machining processes
Understanding of product development documentation such as, DFMEA and DVP&R
Understanding of Mechanics of Materials, Sealing systems, CAE Analysis, and GD&T
Experience in selecting materials and manufacturing methods for structural and sealing components
Ability to author system/component level requirements
Strong interpersonal communication, team/leadership skills/experience
Strong oral and written communication skills
Strong project management skills/experience
Preferred
Advanced degree in Mechanical Engineering from ABET accredited school or equivalent
Working experience in creation and execution of validation plans
Working experience with 3D cad programs, preferably Siemens NX
8+ years of relevant experience working with design and manufacturing of powertrain structural components, specifically exhaust manifolds, engine blocks, and cylinder heads
Benefits
Comprehensive Health & Well-being Coverage
Generous Paid Time Off
Competitive Retirement Savings Plans
Income Protection & Insurance Options
Company Vehicle Lease Program
Family Building Benefit
Support for Your Growth and Giving Back
Tuition reimbursement
Student loan refinancing programs
18 paid volunteer hours each year to make a difference in your community
Company
FCA
FCA is one of the largest technology integrators in the field of fiber optic systems for building optical teletransmission networks.
51-200 employees
H1B Sponsorship
FCA has a track record of offering H1B sponsorships. Please note that this does not
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Funding
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