Hendrickson · 8 hours ago
Senior Controls Engineer
McEwen, TN
Full-time
Onsite
Senior Level, Lead/Staff
8+ years expHendrickson is a company that focuses on advanced industrial control systems, and they are seeking a Senior Controls Engineer to lead the design, development, and implementation of these systems. The role involves ensuring the efficient, safe, and reliable operation of industrial processes while collaborating with project teams to deliver innovative solutions.
AutomotiveManufacturing
Responsibilities
Design and implement control strategies for automated systems, machinery, and industrial processes, including both hardware and software architecture
Develop control systems incorporating electrical, pneumatic, hydraulic, and robotic components
Program and configure Programmable Logic Controllers (PLCs), Human-Machine Interfaces (HMIs), and industrial robots
Ensure seamless integration with auxiliary equipment
Specify, select, and configure sensors, actuators, and other control devices to meet client specifications
Integrate safety features into designs and ensure compliance with OSHA, industry standards, and company policies
Conduct safety risk assessments, system testing, and document methodologies and validations
Stay current with safety standards and update designs accordingly
Oversee installation, testing, debugging, and startup activities to ensure functionality and reliability
Provide technical support during installation, commissioning, and ongoing operations
Occasionally assist with field wiring, panel building, and training to meet project deadlines
Work closely with project managers, engineers, designers, and clients to meet requirements and resolve challenges
Communicate deviations from client specifications and coordinate component selections
Create and review electrical schematics, control panel layouts, and system architecture
Prepare technical documentation, including user manuals, setup & calibration procedures, as-built records, and Bills of Materials
Maintain accurate project records and adhere to electrical codes and best practices
Analyze system performance and implement improvements for efficiency and reliability
Stay up to date on emerging technologies and integrate innovative solutions
Coordinate with vendors for quotes and purchases
Perform other duties as assigned
Qualification
Required
A bachelor's degree in electrical, mechanical, or computer engineering, or a related field is required
A minimum of eight years' experience in controls engineering or a related field is required
Ability to travel up to twenty-five percent of the time on an as needed basis is required
Must have hands-on experience with robotics and complex automation systems
Proficiency in PLC programming and HMI development is required
Ability to program and integrate industrial robots is necessary
Strong understanding of industrial communication networks and protocols is required
Skilled in designing and interpreting electrical schematics, control panel layouts, and system architecture is crucial
Proficiency in AutoCAD Electrical is a must
Knowledge of control panel construction, wiring layouts, labeling, and cable management is essential
Familiarity with plumbing circuits, valves, and schematics is crucial
Experience with virtual machines is necessary
Knowledge of industry safety standards, functional safety principles, and relevant electrical codes is required (e.g., OSHA, ANSI B11, ANSI/RIA R15.06, NFPA 79, and NFPA 70 (NEC))
Strong mathematical foundation with an understanding of physics, engineering, and statistics is necessary
Excellent troubleshooting and analytical skills are required
Ability to manage multiple priorities and meet deadlines is crucial
Strong communication skills and being capable of working independently or on a team is necessary
Proficiency in Microsoft Office and Outlook is required
Preferred
A master's degree is a plus
A Professional Engineer (PE) license and/or a Certified Controls Engineer (CCE) certificate are a plus
Familiarity with 3D Computer Aided Design (CAD) modeling and PC-Based programming is a plus
Benefits
Medical, dental, and vision insurance
Life, travel, and disability insurance
Flexible spending account
401K plans
Pension plan
Paid holidays and vacation
Financial assistance programs if you decide to adopt a child or want to pursue further education
Comprehensive wellness program
Employee Assistance Program
Company
Hendrickson
Hendrickson is a designer and manufacturer of suspension systems and components for heavy-duty trucks.
1001-5000 employees
H1B Sponsorship
Hendrickson has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
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Trends of Total Sponsorships
2025 (8)
2024 (9)
2023 (8)
2022 (6)
2021 (6)
2020 (8)
Funding
Current Stage
Late StageLeadership Team
Matt Joy
Chief Executive Officer
Recent News
Morningstar.com
2025-09-24
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