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Blue Origin · 1 month ago

Manufacturing Engineer III - Castings (Arlington, WA)

Arlington, WA

Full-time

Onsite

Senior Level

$82K/yr - $114K/yr

7+ years exp

Blue Origin is a pioneering company focused on developing reusable, safe, and low-cost space vehicles and systems. They are seeking a Manufacturing Engineer III to apply technical expertise and leadership skills to ensure quality in the manufacturing of investment castings, contributing to safe human spaceflight.

AerospaceManufacturingNational SecurityRenewable Energy

No H1B

U.S. Citizen Only

Responsibilities

Responsible for all process-related aspects of quality of Investment Castings (IC)

Disposition of non-conformances (NC’s) for rework/repair/scrap

Continuous improvement and clarification of written instructions for processing of investment castings

Must understand basic super-alloy heat treatments, chemical processing, and their effect on micro/macrostructures and surface inspection for indications

Statistically analyze and understand casting-related process data (metallurgical and non-destructive testing) into useful summary reports using Excel®/Minitab®/JMP type applications. Interpret data for continuous process improvements to maximize Quality and reduce cost

Demonstrate dimensional improvements to reduce NC's

Collaborate with internal and external customers on quality related concerns; develop and present training materials to build quality awareness

Demonstrate self-motivation and initiative, as well as ability to work in team environments

Responsible for implementing timely, cost-effective solutions to resolve manufacturing roadblocks

Execute aggressive timeline schedules for project execution

For New Product Introduction/Process Changes:

Work with modelling engineer to develop mold and gating designs for IC parts

Coordinate with Shell Process Engineer to determine shelling sequence and material choices of slurry and stucco layers appropriate for part alloy and geometry

Design insulating wrap and pre-cast mold preparation techniques to ensure appropriate solidification and grain structure in resultant cast components

Determine appropriate mold preheat and metal pouring temperatures to achieve specification compliant castings with regards to porosity, grain structure, and surface integrity

Other responsibilities as assigned

Qualification

Investment CastingsQuality Management SystemsRCCA toolsSix Sigma Green/Black BeltManufacturing ProcessesData AnalysisTechnical WritingCollaborationProblem Solving

Required

Strong verbal and technical writing skills are a must. Written communication skills required for writing CAPEX justifications and vendor communications

Experience in production environment. Aerospace, space launch, or military or commercial aviation preferred

Familiarity with AS9100 or ISO9000 Quality Management System and/or related quality systems and programs

Ability to earn trust, maintain positive and professional relationships, and contribute to a culture of inclusion

Must be a U.S. citizen or national, U.S. permanent resident (current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum

Strong capability and understanding with proven success of RCCA tools

Safely work with hazardous systems, chemicals, and materials using the proper PPE

Physical Requirements: Climb ladders and stairs; Lift and carry 50 lbs to waist level for limited durations