Helion · 20 hours ago
Controls Development Engineer
Everett, WA
Full-time
Onsite
Senior Level
$164K/yr - $200K/yr
5+ years expHelion is a fusion power company based in Everett, WA, focused on building the world's first fusion power plant to provide clean electricity. The Controls Development Engineer will develop and standardize automation and controls for manufacturing Helion's fusion generators, collaborating with various stakeholders to optimize testing processes and ensure safety compliance in high-volume manufacturing environments.
EnergyEnvironmental EngineeringRenewable Energy
Responsibilities
Design, scale, and launch manufacturing equipment for new products being produced for the first time, including the development of automation system architecture and standards for deployment across multiple production lines
Collaborate with stakeholders to develop and improve both existing and new testing processes; work across technical teams to understand product integration within pulsed power circuits to optimize test processes aligned with Helion’s top-level generator goals
Collaborate with machine suppliers on high-level equipment design and functionality; support design reviews, acceptance testing, and equipment buyoff to ensure seamless integration into manufacturing operations
Implement safety systems that comply with ANSI, ISO, and OSHA standards for high-volume manufacturing equipment to ensure operational safety and regulatory adherence
Produce electrical one-line diagrams and schematics for automated manufacturing equipment; support integration with the factory’s Manufacturing Execution System (MES) and set up equipment reporting to track Overall Equipment Effectiveness (OEE) and other critical machine data
Troubleshoot down equipment, identify root causes, and implement long-term solutions to prevent recurrence and ensure sustained manufacturing uptime and efficiency
Qualification
Required
Bachelor's degree in engineering with a minimum of 5 years of experience working with manufacturing controls in high-volume manufacturing environments
Proficient in electrical schematic design and PLC programming using ladder logic, function block, or structured text (e.g., Allen-Bradley, Siemens)
Experienced in programming industrial robots, including systems such as Fanuc and Kuka
Skilled in designing safety systems for automated machines, with relevant experience or qualifications in safety compliance and risk mitigation
Ability to apply physics-based first principles to challenge design requirements and underlying assumptions, driving better engineering outcomes
Strong communication skills with proven success influencing cross-functional partners and building effective partnerships with supply chain and production teams
Benefits
Medical, Dental, and Vision plans for employees and their families
31 Days of PTO (21 vacation days and 10 sick days)
10 Paid holidays, plus company-wide winter break
Up to 5% employer 401(k) match
Short term disability, long term disability, and life insurance
Paid parental leave and support (up to 16 weeks)
Annual wellness stipend
Company
Helion
We are a fusion power company based in Everett, WA, with the mission to build the world's first fusion power plant, enabling a future with unlimited clean electricity.
201-500 employees
H1B Sponsorship
Helion has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2024 (1)
2023 (2)
2022 (1)
2021 (1)
Funding
Current Stage
Late StageTotal Funding
$1.04BKey Investors
Nucor CorporationSam AltmanDustin Moskovitz
2025-01-28Series F· $425M
2023-09-27Corporate Round· $35M
2021-11-05Series E· $500M
Leadership Team
David Kirtley
Founder and CEO
Chris Pihl
Co-Founder, CTO
Recent News
2026-01-12
2025-12-24
Company data provided by crunchbase