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ATI · 2 weeks ago

Engineer II, Technology (Process Engineer)

Monroe, NC

Full-time

Onsite

Entry, Mid Level

ATI is a company known for its high-performance materials, and they are seeking a technically driven engineer to support and optimize melting and remelting operations for high-performance alloys. The role involves being a key technical contact, leading continuous improvement initiatives, and collaborating with teams to enhance safety, quality, and efficiency in the manufacturing processes.

AerospaceIndustrialManufacturing

No H1B

Responsibilities

Internal/external technical contact for complete melting and remelting process for nickel base, cobalt base, and specialty steel alloys. This includes raw materials, vacuum induction melting (VIM), electroslag remelting (ESR), and vacuum arc remelting (VAR)

Provide support for formulation, conditioning, and preparatory operations

Maintenance and standardization of operating instructions, mill instructions, and related equipment recipes

Establish, monitor, and maintain statistical process control (SPC) limits for key products and processes within the melt and remelt departments

Provide technical support in resolving process-related non-conformances and customer complaints

Lead or participate in customer audits of ATI manufacturing facilities and supplier facilities

Develop an understanding of melting/remelting equipment capabilities and applications as well as evaluate impact of melt parameter changes/process improvements

Develop an understanding of various alloys and their specific melt related characteristics and behaviors

Collaborate with Operations and Maintenance personnel to develop improvements to manufacturing processes and standards that enhance safety in the workplace, equipment performance, and product quality

Plan, execute and manage product/process continuous improvement programs that support several value streams using Plan-Do-Check-Act approach. Utilize statistical data analysis, process modeling, and sub/full-scale trials to support initiatives

Lead or participate in team-based continuous improvement activities including risk assessments (RAA), problem solving reports (PSR), process audits, and standard work

Timely communication of results to management, operations, colleagues, and customers in the form of written reports and oral presentations

Support internal/external customers by analyzing process data, chemistry data, and non-destructive testing data

Qualification

Metallurgical EngineeringProcess EngineeringStatistical Data AnalysisNickel Cobalt AlloysTechnical WritingData Driven ApproachInterpersonal CommunicationProblem SolvingTeam Collaboration

Required

B.S. M.S., or PHD in Metallurgical Engineering or Materials Science & Engineering or related field

Internships and/or co-op work experience in a metals-related industry

Preferred

Process or product engineering experience or higher education related to Ni/Co-base superalloys and/or specialty steels

Working knowledge of cast-wrought processing (i.e., conventional primary melting, secondary remelting, press forging, radial forging, hot rolling, conditioning, heat treatment, etc.)

Statistical data analysis experience using JMP, Mini-Tab, or related software

Experience with Microsoft Office (Word, Excel, Power Point)