Terex Corporation · 1 month ago
Controls Engineer
US-AL Fort Payne Heil
Full-time
Onsite
Mid, Senior LevelTerex Corporation is a global industrial equipment manufacturer specializing in materials processing machinery and waste solutions. The Controls Engineer will be responsible for programming automation and control systems, leading projects, and providing training related to PLC equipment while ensuring safety and efficiency in manufacturing processes.
ConstructionEnterprise SoftwareInfrastructureManufacturingRecyclingShippingTransportation
Responsibilities
Safety aspects of equipment including safety behavior index, developing, and implementing Pre-Task guidelines for new process and re-process installations
Understanding of manufacturing processes and ability to develop / design new processes for the least amount of cost and reduction of manpower
Taking a leadership role for controls issues that occur during the shift, implementing a plan to correct and follow up of any required controls items from the other shifts
Provide training and guidance to maintenance staff and trades personnel related to PLC equipment
Interact directly with suppliers on all new model tooling, re-processing, and equipment kits
Determine the root cause of down time and implement error-proofing to prevent them in the future
Ability to work and direct hourly work force in a non-union environment
Knowledge in the electrical build area from panel wiring to debug of automated equipment which includes AGV transfer system, Floor chain transfer system controls, Laser cutting machines, Break presses, Blast booth controls systems and any other electronically controlled hydraulic equipment
Ability to read and correct electrical build prints, 1-line electrical diagrams and schematics including hydraulic and pneumatic controlled process flow diagrams
Understand and develop a computerized predictive and preventative maintenance program
Need to have a high mind set of reducing MTTR and increasing MTBF and completion of any projects on time as planned without slipping the dates
Need to be able to work on weekends if the maintenance team needs any help and/or if there are any special projects scheduled on weekends
Understand and develop CompactLogix 1769-L36ERM, L32E, Guard Logix L43S, SLC 500 and servo motion control Kinetix 5500 drives
Should be able to understand the ABB IRC5 or Fanuc robot programming language
Proficient in using AutoCAD software for Architectural, MEP and Electrical schematics
Knowledge of creating and modifying automation cells HMI screens and should be capable to be able to diagnose and troubleshoot automatically controlled industrial HVAC and AMU
Project management skills to manage and launch Automated Robotic and PLC controlled manufacturing cells with seam tracking arc welding experience. Proficient using any type of proximity sensors (capacitive, inductive, magnetic, optical & ultrasonic), sensor signals (NPN, PNP, 0-10V & 4-20mA) and VFDs
Understand pneumatic and hydraulic circuits
Ability to travel domestically 10-15% of time for assessing suppliers, training and capital equipment and automation cell reviews and buy off at vendor locations
Qualification
Required
Bachelor's degree in engineering with focus on Controls or Electronics or equivalent experience
Must have proven experience in PLC logic and programming with any of the following PLCs: Allen Bradley, Modicon, GE Fanuc, Siemens, Automation Direct, Mitsubishi etc
Must be able to create and read logic and flow diagrams for program design, programming, simulation and testing, and startup
Experience with logic auto-generation from templates using VBA applications
Strong computer skills and experience in the use of Microsoft Suite (Excel, Power Point, and Word); and Microsoft Project
Must be able to work effectively with personnel at all levels
Must have experience working in a regulated environment
Must be able to accomplish results independently
Must be willing to come to the plant on weekends as needed to manage the equipment repairs to make sure it is repaired before production starts on Monday morning
Strong analytical and problem-solving skills
Manufacturing knowledge in assembly, fabrication, machining, or welding
Team building skills, prioritization skills, forward looking, and good troubleshooting skills
Excellent organizational and communication skills
Preferred
Master's degree in industrial or manufacturing or management
Experience and schooling focused on control systems development
Experience in Automotive, Metals, & High volume- High Mix manufacturing Industry is a plus
Knowledge about Industry 4.0 and IIoTs applications and integration of AI systems through PLCs for machine learning and big data gathering and analysis
Proficient in Microsoft Suite, AutoCAD, GANTT Charts and other project management tools
Experience in implementing/Tracking/Collecting OEE data with PLC/HMI/ systems is a plus
Understanding of Robotic programing formats, electrical debug, and mechanical debug: Kawasaki, (inc AD, C, D controllers), Fanuc, (inc R30i controllers, DCS software), ABB, (inc S4, S4C Plus controllers, EPS software)
Understanding of Programming languages such as RSLogix 5, RSLogix 500, RSLogix 5000, PanelBuilder software's, Allen Bradley Drive Tools software's, Symax, Unico, & Allen Bradley GML
Ability to stay on the floor for long time to analyze and understand the equipment down time issues
Ability to come up with creative ideas to eliminate the repeated down time issues on various manufacturing machines and equipment
Strong motivation to implement new technology and Robot automation
Benefits
Paid vacation
401(k)
Medical
Dental
Vision
Company
Terex Corporation
Terex Corporation is a global industrial equipment manufacturer of materials processing machinery, waste and recycling solutions, mobile elevating work platforms (MEWPs), and equipment for the electric utility industry.
Founded in 1968
5001-10000 employees
Funding
Current Stage
Public CompanyTotal Funding
$1.35B2024-09-30Post Ipo Debt· $750M
2021-04-01Post Ipo Debt· $600M
2016-07-28Post Ipo Equity
Leadership Team
Simon Meester
Chief Executive Officer
Jennifer Kong-Picarello
CFO & SVP
Recent News
2026-01-19
Company data provided by crunchbase