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ABB E-mobility · 1 week ago

Principal Process Engineer Lead

Charlotte, NC

Full-time

Onsite

Lead/Staff

10+ years exp

ABB E-Mobility is a world leader in EV charging technology, actively enabling the future of E-Mobility. As a Principal Process Engineer Lead, you will design and scale advanced manufacturing systems for next-generation EV charging platforms, focusing on automation integration, quality engineering, and continuous improvement.

Autonomous VehiclesElectric Vehicle

H1B Sponsor Likely

Responsibilities

Design the Line: Define stations, flow, cycle times, and automation strategy for high-power modules and full-system assembly

Leverage Digital Twin: Use simulation and digital twin tools to model production flow, validate automation concepts, and de-risk bring-up before hardware arrives

Integrate Automation: Specify robotics, fixtures, torque/vision tools, leak & hipot tests, and in-line quality checks

Engineer for Quality: Lead PFMEA, control plans, DOE, SPC, and GR&R for robust processes. Develop work instructions and standard work

Enable Traceability: Deploy MES and data systems for full traceability and real-time visibility of yield and performance

Lead Ramp Activities: Partner with suppliers and integrators for FAT/SAT, validate run-at-rate, and ensure smooth production hand-off

Continuously Improve: Apply lean and Six Sigma to increase throughput, quality, and flexibility

Qualification

Process EngineeringAutomation DesignPFMEALean Six SigmaDigital TwinSPCDOEHV Safety PracticesTeam LeadershipCollaboration

Required

Has Bachelor's degree in Engineering or related field

Has 10+ years of experience in manufacturing or process engineering for automotive, EV, power electronics, or complex electro-mechanical systems

Demonstrates proven success designing or scaling automated lines

Possesses strong expertise in PFMEA, SPC, DOE, and yield improvement

Brings hands-on experience with automation, fixtures, test systems, and HV safety practices

Preferred

Familiarity with digital twin/line simulation

Virtual commissioning

SiC power electronics

Liquid cooling assemblies

Rockwell/Beckhoff

Collaborative robots (cobots)

Benefits

Competitive compensation package

Company

ABB E-mobility

ABB's E-Mobility division remotely diagnose, cure infrastructure and update in-house developed software with EV charging technology. It is a sub-organization of ABB.

Founded in 2010

Zürich, Zurich, CHE

1001-5000 employees

https://e-mobility.abb.com

H1B Sponsorship

ABB E-mobility has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)

Distribution of Different Job Fields Receiving Sponsorship

Represents job field similar to this job

Trends of Total Sponsorships

2025 (2)

2024 (6)

2023 (13)

2022 (8)