Composites Manufacturing Engineer jobs in United States
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AST SpaceMobile · 1 month ago

Composites Manufacturing Engineer

AST SpaceMobile is building the first and only global cellular broadband network in space. They are seeking a highly skilled CFRP Manufacturing Engineer to develop, optimize, and scale advanced composite manufacturing processes for aerospace applications.

Information TechnologySatellite CommunicationTelecommunications
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H1B Sponsor Likelynote

Responsibilities

Develop and optimize manufacturing processes for CFRP components using Toray prepreg systems
Lead or support new facility startups, including layout planning, utilities coordination, equipment selection, installation, and commissioning
Specify, source, validate, and maintain capital equipment such as autoclaves, CNC routers, ovens, and bonding tools
Program and operate CNC routers for precision trimming and drilling of composite structures
Oversee bonding preparation processes, including surface treatment, adhesive application, and cure cycle optimization
Manage autoclave operations, including recipe development, cycle optimization, and maintenance coordination
Apply expertise in composite curing processes—thermal profiles, pressure cycles, and material-specific requirements—to ensure optimal part quality and structural integrity
Create and maintain detailed work instructions, process documentation, and tooling specifications
Collaborate with engineering, quality, and production teams to ensure manufacturability and compliance with aerospace standards
Troubleshoot production issues and implement corrective actions to improve yield, reduce scrap, and enhance overall process efficiency
Support New Product Introduction (NPI), continuous improvement activities, and lean/Six Sigma initiatives

Qualification

CFRP manufacturing experienceToray prepreg materialsCNC routingAutoclave operationsCAD/CAM softwareAdhesive bonding techniquesCapital equipment specificationProject Management ProfessionalSix Sigma certificationLabVIEW certificationTroubleshooting skillsCommunication skillsTechnical writingAttention to detailOrganizational skills

Required

Bachelor's degree in mechanical engineering, Aerospace Engineering, Materials Science, or a related field
Minimum of 10 years of aerospace composite manufacturing experience, specifically with CFRP
Demonstrated expertise with Toray prepreg materials including handling, layup, and curing
Proficiency in CNC routing, fixture design, and CAM programming for composite materials
Strong knowledge of adhesive bonding preparation and techniques
Hands-on experience with autoclave operations and composite curing cycles
Proven experience supporting new facility setup, equipment layout, and process commissioning
Demonstrated ability to specify, procure, and validate capital equipment for composite manufacturing
Proficiency in CAD/CAM software such as SolidWorks, Autodesk, or Mastercam
Strong analytical, problem-solving, and communication skills
TTI Environmental Engineering Specialist Certificate with emphasis on vibration, shock, and thermal vacuum test procedures
ISO 17025 familiarity or laboratory accreditation experience
Training in MIL-STD and NASA standards such as MIL-STD-810, MIL-STD-1540, and NASA-STD-7002B
ITAR Compliance Training
Strong communication skills and the ability to work cross-functionally with engineering, quality, and production
Excellent technical writing and documentation capabilities
Highly skilled in troubleshooting complex manufacturing challenges
Strong attention to detail and a commitment to high-quality results
Effective organizational and project management abilities
Experience with CAD/CAM software such as SolidWorks, Autodesk Inventor, CATIA, or Mastercam
Familiarity with CNC programming interfaces and routing systems
Use of manufacturing documentation tools and digital recordkeeping systems
Knowledge of autoclave control systems, instrumentation, and data acquisition tools
Ability to work in a manufacturing environment around machinery, ovens, and autoclaves
Ability to occasionally lift 35–50 lbs depending on tooling or material needs
Ability to stand, walk, bend, and perform hands-on work for extended periods

Preferred

Project Management Professional (PMP)
Six Sigma or Lean certification
LabVIEW or DAQ system certification

Company

AST SpaceMobile

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AST SpaceMobile is a space-based broadband cellular network company for unmodified mobile devices.

H1B Sponsorship

AST SpaceMobile has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (8)
2023 (2)

Funding

Current Stage
Public Company
Total Funding
$3.92B
Key Investors
Trinity CapitalAtlas Credit Partners
2025-10-22Post Ipo Equity· $157.22M
2025-10-21Post Ipo Debt· $1.15B
2025-10-07Post Ipo Equity· $800M

Leadership Team

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Shanti Gupta
Executive Vice President, Chief Operating Officer
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Andrew Johnson
Member Board of Directors
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Company data provided by crunchbase