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GE Vernova · 3 months ago

Lead DCS Commissioning Engineer - JAWA Project

United States

Full-time

Remote

Senior Level

5+ years exp

GE Vernova is seeking a Lead DCS Commissioning Engineer for the Jawaharpur Project, responsible for DCS commissioning activities in a power plant. The role involves troubleshooting, systems tuning, and ensuring safe and reliable operations for Steam Turbine Generators and auxiliaries.

EnergyEnergy EfficiencySustainability

Responsibilities

Study, review and correct logic and hardware documentation (SAMA, PFUPs, Wiring Diagrams,…)

Implement modification using engineering tools (Controcad)

Loop checks

Instrumentation setting and testing (Hart, protocol, …)

Perform elementary tests, then functional and sequence tests

Tune and monitor both closed and open loop functions

Coordinate with DCS for comprehensive tests

Troubleshooting both hardware and software problems/incidents

Fill in test sheets and ITPLs and create reports

Inter-change with client and third parties

Familiar with P320, and other industrial advanced control systems, PLC’s, DCSs, motor controls, etc

Establish, develop and execute Site Acceptance Tests ( SAT)

Participate and assist factory testing on control panels (FAT) – for TGC/DCS/Generator control panel

Knowledge of software and hardware of numerous PLC based Control/Monitoring systems, ABB, Allen Bradley, PC3000, etc

Knowledge in all instruments disciplines including Digital/Analogue Electronics, pneumatics, Hydraulics,a nd process control, pressure, Temperature, Flow and level

Conducting tests and repairs on plant instrumentation and control systems

Provide technical supports for process commissioning engineer

Complete I/O Checks, instrument configuration and required documentation for project

Investigate and trouble shoot electrical control issues with the commissioning team

Participate in Hazop Studies, and providing support in the instrumentation for procurement and construction activities

Commission and trouble shoot conventional IO, Hart and fieldbus Instruments loops

Develop instrument indexes and IO Point assignments

The personnel assigned to him/her are fully acquainted with the site specific rules, safety regulations and environmental protection measures and that they perform their work accordingly

All activities not identified in the standard or specific commissioning procedures are carried out under PTW, according the site regulations

A performance feedback of all employees assigned to him/her is made to the COMM

Commissioning is performed in a safe and timely manner

Prepare for commissioning as specified in the work instructions

Developing commissioning plans, testing procedures, protocols, and reports

Facilitate the turnover of systems from erection to commissioning and from commissioning to the customer in accordance with current procedure/work instruction by arrangement with the COMM

Ensure that the engineering department is involved in handling technical problems and decisions by arrangement with the COMM

Ensure the commissioning, operation, quality record and feedback documentation are issued

Hand over the commissioning, quality and feedback documentation and software (originals) with a document list to the COMM for compiling and release

Ensure that technical deviations are reported with a corresponding non-conformance report (NCR) and that the same are followed up until their completion

Keep a diary to record daily work, occurrences, problems, special information, etc. plus a list of pending items

Maintain logbooks to record commissioning and operational events as specified in the work instructions by arrangement with the COMM

Advise the COMM of any information that could influence the commissioning time schedule and/or the commissioning staff planning

Manage, assess, supervise and co-ordinate personnel assigned to him/her, ensure his compliance with the EHS rules deployed on site

Manage the handling and inspection of the commissioning test equipment

Support and train other ComE’s assigned to him/her

Participate in site meetings by arrangement with the COMM

Train the customer staff in operation and maintenance as instructed by the COMM

Check the time sheets of the personnel assigned to him/her and forward the same to the COMM

Work off the open item lists of systems under his/her responsibility by arrangement with the COMM

Organise the return of all commissioning test equipment as soon as possible by arrangement with the COMM

Provide information to the COMM for reporting purposes

Provide, by assignment completion, a Field Service Report and forward the same to the COMM

Provide, on request, technical experience feedback to project engineering departments during debriefing meeting(s) to be organised by the project

Qualification

DCS commissioningInstrumentation testingClosed loop tuningAlspa familiarityControcad usagePLC knowledgeFieldbus instrumentsTechnical supportSafety regulationsTeam management