Blue Origin · 1 month ago
Mechanical Engineer (Electronics Packaging)
Longmont, CO
Full-time
Onsite
Senior Level
$117K/yr - $164K/yr
5+ years expBlue Origin is focused on developing reusable, safe, and low-cost space vehicles and systems. The Mechanical Engineer will be responsible for architecting, designing, and validating optomechanical packaging for fiber/laser amplifier systems used in space optical communication links, ensuring reliable performance in space environments.
AerospaceManufacturingNational SecurityRenewable Energy
No H1B
U.S. Citizen Only
Responsibilities
Define requirements, interfaces, and budgets with photonics, electrical, systems, and manufacturing teams
Develop packaging architectures for amplifier modules: chassis, mounts, fiber routing/strain relief, fixtures, enclosures, and contamination control
Create CAD models and drawings; perform tolerance stack‑ups; author assembly procedures and work instructions
Design for thermal performance: conduction/radiation paths, heat spreaders/straps, TEC/heater integration, emissivity coatings, and MLI; build and correlate thermal models
Perform structural analyses (hand calculations and FEA) for static, modal, random vibration, and shock; fastener/joint analysis and margin reporting
Manage fiber‑specific mechanics: bend radius, spooling, clamps, feedthroughs, and connector strain relief
Select space‑appropriate materials and finishes considering outgassing, cleanliness, venting, and surface treatments
Support environmental testing (TVAC, thermal cycling, vibration, shock): test setup, instrumentation, data review, and corrective actions
Collaborate with suppliers/CMs on manufacturability, quality, and lead‑time; drive DFM/DFA and transition to production
Own BOMs and configuration control throughout the product lifecycle
Qualification
Required
BS/MS in Mechanical Engineering or related field
5+ years in opto‑mechanical or high‑reliability electronics packaging, preferably aerospace or similar environments
Proficiency with 3D CAD and drawings (e.g., Creo, NX, or SolidWorks); strong GD&T (ASME Y14.5) and tolerance analysis
Demonstrated structural and thermal design skills; experience with FEA and thermal modeling supported by hand calculations
Experience taking hardware from prototype through environmental qualification and into production
Hands‑on assembly/alignment experience in lab or cleanroom settings; fixture and tooling design
Clear communicator with strong cross‑functional collaboration and documentation skills
Preferred
Thermal analysis tools (e.g., Thermal Desktop/SINDA, ESATAN-TMS, Icepak/FLOTHERM) and test/model correlation
Packaging of fiberoptic modules (spools, WDMs, isolators, combiners, pump diodes) and associated mechanical constraints
Knowledge of space materials/coatings, contamination control, and outgassing (e.g., ASTM E595) and venting practices
Experience with MLI, thermal straps/heat pipes, TECs/heaters, and thermal control interface to electronics
Vibration and shock design/test (random vibe, SRS); fastener/joint analysis and fracture-control awareness
Supplier development and manufacturing processes (CNC machining, sheet metal, additive, brazing); PLM/ECO and configuration management
Benefits
Medical
Dental
Vision
Basic and supplemental life insurance
Paid parental leave
Short and long-term disability
401(k) with a company match of up to 5%
Education Support Program
Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.
Company
Blue Origin
Blue Origin is an aerospace company that focuses on lowering the cost of spaceflight and helping to explore the solar system.
10001+ employees
Funding
Current Stage
Late StageTotal Funding
$185.35MKey Investors
NASAUnited States Space Force
2024-02-20Secondary Market
2024-01-24Undisclosed· $18M
2021-12-03Grant· $130M
Leadership Team
David Limp
Chief Executive Officer
Tim Collins
Vice President, Global Supply Chain
Recent News
Washington Technology
2026-01-11
The Motley Fool
2026-01-11
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