Warranty Engineer jobs in United States
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SEGULA Technologies · 3 weeks ago

Warranty Engineer

SEGULA Technologies is a global engineering group focused on innovative projects in various industries including automotive and energy. The Warranty Engineer will analyze warranty claims, support evaluations, and collaborate with cross-functional teams to ensure product quality and readiness for production.

Industrial EngineeringMechanical Engineering
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H1B Sponsor Likelynote

Responsibilities

Analyze and interpret warranty claims; categorize, track, and graph GM-reported data to identify trends and lasting corrective solutions
Support weekly GM report-outs and internal calls reviewing warranty claims; determine which require further evaluation and request returns for analysis
Support on-site warranty return evaluations at GM (once per month)
Ensure GM dealer service documents are accurate and appropriate to minimize full seat frame replacements
Investigate and resolve non-conforming or rejected seating components through root-cause analysis and corrective actions
Provide prompt engineering feedback to DREs, product engineers, and plant leadership for design improvements and issue resolution
Collaborate with Manufacturing, Quality, Supplier Development, and Program Management to ensure production and launch readiness
Review CAD data and drawings for design feasibility, manufacturability, and tolerance stack-ups
Support DV/PV testing (foam compression, durability, function, comfort) and analyze results for compliance
Participate in prototype builds, pre-production events, and launches; track and close open issues
Assist with APQP and PPAP documentation, including DFMEA, PFMEA, control plans, and process flows
Create one-pagers and 5-phase documents for issues requiring additional actions (design updates, containment, increased detection, etc.)
Implement and track containment and design/process improvement breakpoints with plant assistance
Drive continuous improvement in seat assembly, foam molding, and product quality
Act as a technical contact for customer design reviews, warranty issues, and validation updates

Qualification

Mechanical EngineeringAutomotive EngineeringCAD ProficiencyWarranty AnalysisPLM SystemsQuality ToolsAPQPPPAPDV/PV TestingAnalytical SkillsMicrosoft Office SuiteLean ManufacturingSix SigmaOrganizational SkillsCommunication Skills

Required

Bachelor's degree in Mechanical, Automotive, Manufacturing, or Industrial Engineering (or equivalent experience)
3–5 years of experience in automotive seating, interior systems, or product engineering at an OEM or Tier-1 supplier
Strong understanding of seat assembly, urethane foam molding, trim, structure, mechanism integration
Experience in launch and production support, including prototype build participation and issue resolution tracking
Proficiency in CAD tools such as CATIA V5 or NX for design evaluation and component visualization
Experience with PLM systems (Teamcenter; ENOVIA) for configuration and change management
Familiarity with automotive quality tools including 8D, 5-Why, FMEA, and Fishbone Diagram
Working knowledge of APQP, PPAP, DFMEA, PFMEA, control plans, process flow documentation
Skilled in interpreting and analyzing DV/PV test results for validation sign-off
Strong analytical, organizational, and communication skills with ability to interface across cross-functional and customer teams
Proficiency with Microsoft Office Suite (Excel, PowerPoint, Word)
Hands-on experience in a plant manufacturing environment; ability to work on the floor and in office setting

Preferred

Prior work experience with Tier-1 automotive suppliers in seating or interiors
Understanding of seat comfort, ergonomics, and occupant safety performance
Exposure to warranty systems and field issue analysis
Experience with lean manufacturing, Six Sigma, or continuous improvement methodologies

Benefits

Competitive compensation
Benefits
Development opportunities

Company

SEGULA Technologies

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SEGULA Technologies is an engineering group, helping boost competitiveness across industrial sectors.

H1B Sponsorship

SEGULA Technologies has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (36)
2024 (34)
2023 (14)
2022 (8)
2021 (8)
2020 (11)

Funding

Current Stage
Late Stage

Leadership Team

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Xavier CHAPUY
CEO - Managing Director SEGULA North America
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Danton L. Fitch
CFO - USA
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Company data provided by crunchbase