Thermal Engineer jobs in United States
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KPIT · 1 day ago

Thermal Engineer

KPIT is a company focused on developing innovative solutions in the automotive sector. The Thermal Engineer will be responsible for developing and implementing thermal management strategies for high-power components, conducting thermal simulations, and collaborating with various teams to enhance vehicle design efficiency.

Artificial Intelligence (AI)AutomotiveProduct DesignSoftwareSoftware Engineering
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Growth Opportunities
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H1B Sponsor Likelynote

Responsibilities

Develop and implement thermal management strategies for high-power components, including batteries, inverters, electric motors, and power electronics, using tools such as ANSYS, GT-SUITE, and STAR-CCM+
Conduct thermal simulations to evaluate and enhance the performance of cooling and heating systems under different operating conditions, such as high-speed driving, rapid acceleration, and charging
Collaborate with powertrain, electrical, and control teams to integrate thermal management solutions into overall vehicle design, ensuring compatibility and efficiency
Analyze heat transfer and cooling requirements, assessing the effectiveness of components like radiators, heat exchangers, and HVAC systems to maintain optimal operating temperatures, in electric and hybrid vehicle applications
Optimize battery thermal management to ensure consistent performance, prolong battery life, and enhance vehicle range under various environmental conditions
Validate thermal models against real-world data by conducting physical tests under different load and environmental conditions, adjusting simulation parameters as needed to improve accuracy
Document thermal analysis results, preparing detailed reports with recommendations for design improvements to enhance cooling efficiency and component reliability
Research and implement advanced cooling technologies, such as phase change materials, liquid cooling systems, and thermal insulation, to improve overall vehicle thermal performance
Proficiency in thermal simulation tools like ANSYS, GT-SUITE, and STAR-CCM+
Use expertise to correlate virtual to physical. Sign-off virtual performance based on simulation models
The Thermal Management Engineer leverages advanced simulation tools to analyze and improve thermal performance under various operating conditions

Qualification

Thermal management strategiesANSYSSTAR-CCM+Thermal simulationsHeat transfer analysisHVAC systems

Required

Develop and implement thermal management strategies for high-power components, including batteries, inverters, electric motors, and power electronics, using tools such as ANSYS, GT-SUITE, and STAR-CCM+
Conduct thermal simulations to evaluate and enhance the performance of cooling and heating systems under different operating conditions, such as high-speed driving, rapid acceleration, and charging
Collaborate with powertrain, electrical, and control teams to integrate thermal management solutions into overall vehicle design, ensuring compatibility and efficiency
Analyze heat transfer and cooling requirements, assessing the effectiveness of components like radiators, heat exchangers, and HVAC systems to maintain optimal operating temperatures, in electric and hybrid vehicle applications
Optimize battery thermal management to ensure consistent performance, prolong battery life, and enhance vehicle range under various environmental conditions
Validate thermal models against real-world data by conducting physical tests under different load and environmental conditions, adjusting simulation parameters as needed to improve accuracy
Document thermal analysis results, preparing detailed reports with recommendations for design improvements to enhance cooling efficiency and component reliability
Research and implement advanced cooling technologies, such as phase change materials, liquid cooling systems, and thermal insulation, to improve overall vehicle thermal performance
Proficiency in thermal simulation tools like ANSYS, GT-SUITE, and STAR-CCM+
Use expertise to correlate virtual to physical. Sign-off virtual performance based on simulation models
Designing and optimizing thermal management systems for vehicle components, this role focuses on ensuring the reliability and longevity of critical components such as batteries, power electronics, and electric motors

Benefits

Geo Blue PPO and HSA plan.
MetLife – Dental and Vision plan.
Healthcare and Dependent care flexible spending account(FSA).
401k with employer match.
Company-paid Basic Life and Long-term disability insurance.
Voluntary benefits include Critical Illness, Hospital indemnity, accident insurance, theft, and legal service.
Employee Assistance Program.
Paid Holidays.
Employee discounts and perks.
Gym benefit.

Company

About KPIT KPIT is reimagining the future of mobility, forging ahead with group companies and partners to shape a world that is cleaner, smarter, and safer.

H1B Sponsorship

KPIT has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (148)
2024 (117)
2023 (168)
2022 (153)
2021 (125)
2020 (223)

Funding

Current Stage
Public Company
Total Funding
$55.19M
Key Investors
ChrysCapital
2019-11-12Post Ipo Equity
2019-04-22IPO
2018-01-01Acquired

Leadership Team

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Kishor Patil
Co-Founder
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Jitendra Deshpande
Vice President
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Company data provided by crunchbase