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FTI · 2 weeks ago

Sr. Engineer M&S Finite Element Analysis

Menasha, WI

Full-time

Hybrid

Senior Level

5+ years exp

FTI is a company focused on leading the way in construction, engineering, manufacturing, and renewable energy. They are seeking a highly skilled FEA Analysis Engineer to support their R&D development programs and product development projects, conducting structural and thermal impact analysis of enclosures and components under various stresses and loading conditions.

Construction

No H1B

Responsibilities

Structural and thermal impact analysis of power distribution enclosures, switchboard enclosures, data center enclosures (including components like panels, mounting brackets, busbars, wiring, circuit breakers) and battery energy storage systems

Modeling of enclosures to simulate loading conditions (loading, transporting, environmental conditions) and mechanical stress to identify potential weaknesses in the design and optimize structural integrity before physical prototyping

Simulate and predict the potential for fatigue failure in a component or structure due to repeated thermal cycles, heat rejection of electronic components, and mechanical stress

Model the temperature distribution within the structure or battery pack under different thermal loading conditions including heating and cooling cycles

Optimization of modular enclosure designs (switchboards, UPS, battery pack) to reduce material weight and cost and improve overall robustness and safety

Qualification

Finite Element AnalysisAnsysAbaqusCOMSOLCAD Design SoftwareRenewable Energy SystemsAnalytical SkillsProblem-Solving SkillsCommunication SkillsCollaboration Skills

Required

Bachelor's degree in Mechanical Engineering or related field

5+ years of experience in FEA modeling

Proven experience in finite element analysis with use of Ansys, Abaqus, COMSOL or similar software

Strong knowledge of static and dynamic structural analysis, material strength, and failure modeling for different classes of materials

Knowledge of CAD design software such as AutoCAD, SolidWorks, or similar

Familiarity with renewable energy systems, including solar, wind, power conversion, and energy storage systems and containers

Familiarity with power distribution enclosures including UPS, switchboards, batteries, and power electronics

Strong analytical and problem-solving skills to interpret simulation results

Ability to effectively communicate technical findings and collaborate with cross-functional teams

Preferred

Graduate degree in Mechanical Engineering or relevant field

Experience modeling renewable energy systems, including solar, wind, power conversion, and energy storage systems and containers

Experience modeling power distribution enclosures including UPS, switchboards, batteries, and power electronics

Strong understanding of related regulatory frameworks and industry standards related to the relevant energy technologies: Microgrid, Power generation, and Energy storage