Hyliion · 5 hours ago
Advanced Engineer, Additive Process
Austin, Texas
Full-time
Onsite
Senior Level
5+ years expHyliion is committed to creating innovative solutions for clean electricity production and is seeking an Advanced Engineer for their additive manufacturing processes. The role involves optimizing machine performance, conducting experiments, and collaborating with cross-functional teams to enhance the production of the KARNO generator.
Clean EnergyCleanTechEnergyPower Grid
Responsibilities
Identify and optimize critical-to-function (CTF) parameters that drive mechanical performance, density, porosity, microstructure, and repeatability
Design and execute experiments (DOE) to map the process window, understand sensitivities, and reduce variation
Build and maintain parameter sets for new alloys, new hardware, and new machine configurations
Work with sensor data, log files, and monitoring systems to correlate in-process signatures with part quality
Develop statistical models, SPC controls, and trend analysis tools to ensure stable production behavior
Improve AM machine capability through hardware tuning, sensor integration, calibration routines, and control-system optimization
Lead machine troubleshooting, repair activities, and upgrades to improve uptime, repeatability, and print speeds
Conduct machine characterization using advanced tools and metrology equipment to map laser optics, powder behavior, thermal gradients, and recoater performance
Support machine-level IQ/OQ/MQ qualification and ongoing PM/maintenance strategies
Collaborate with equipment vendors and internal engineering teams on new machine features, experimental setups, and pilot systems
Drive automation, digital manufacturing, and data-acquisition improvements for machine performance monitoring
Qualification
Required
Bachelor's degree in mechanical, materials science, aerospace, or related engineering discipline
Requires a minimum of 5 years of engineering experience after earning a bachelor's degree; relevant graduate project work can be applied toward requirements
Direct, hands-on experience with laser powder bed fusion (LPBF) additive manufacturing REQUIRED
Background in fabrication, prototyping, testing, or process development within an engineering environment
Ability to interpret engineering drawings, apply GD&T, and understand material properties data
Strong analytical and root-cause problem-solving skills
Comfortable working hands-on with machines, tools, test equipment, and mechanical assemblies
Preferred
Build prep/simulation software like ANSYS Additive Suite, 3DXpert, or Dyndrite
Experience developing AM parameters, designing DOEs, or using statistical analysis tools (SPC, JMP, Minitab, Python, MATLAB)
Experience troubleshooting AM machines, calibrating optics, repairing systems, or working with machine sensors and controls
Knowledge of DFAM principles, heat-treat processes, and additive-appropriate material behaviors (e.g., nickel alloys, titanium)
Familiarity with CAD tools (NX, SolidWorks, or similar) and simulation/analysis workflows
Experience with IQ/OQ/MQ qualification approaches
Strong communication skills and ability to present findings to cross-functional teams
Experience in a fast-paced R&D or startup hardware environment
Benefits
Medical Plans, with PPO or HDHP options
Dental Plans, with buy-up option
Vision Plan
Life Insurance and Accidental Death & Dismemberment Plans, with buy-up options
Short Term Disability, paid for by the company
Long Term Disability, paid for by the company
Flexible Spending Accounts (FSA)
Health Savings Account (HSA)
401k/Roth 401k
Voluntary Accident Plans
Voluntary Critical Illness Plans
Hospital Indemnity Plan
Company
Hyliion
Creating innovative generator solutions that enable clean, flexible, and affordable electricity production.
51-200 employees
H1B Sponsorship
Hyliion has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (1)
2024 (4)
2023 (14)
2022 (17)
2021 (25)
2020 (2)
Funding
Current Stage
Public CompanyTotal Funding
$360.1MKey Investors
US Department of EnergyAxioma Ventures
2024-12-23Grant· $6M
2020-09-28Post Ipo Equity· $325M
2020-09-28IPO
Leadership Team
Thomas Healy
Founder and CEO
Vince Cubbage
Board Member
Recent News
2025-11-12
2025-11-12
Company data provided by crunchbase