Gerdau · 3 weeks ago
Senior Automation & Controls Engineer II
Cartersville, GA
Full-time
Onsite
Mid, Senior Level
3+ years expGerdau is seeking a highly experienced Automation and Controls Engineer to support and modernize the automation systems in their rolling mill operations. The role involves leading the design and optimization of PLC, HMI, and SCADA systems, troubleshooting complex automation issues, and collaborating with various teams to enhance production quality and efficiency.
CommercialConstructionIndustrialManufacturingMining
Responsibilities
Lead the design, programming, and optimization of PLC, HMI, and SCADA systems across the rolling mill
Support and enhance automation for roughing stands, finishing stands, loopers, shears, cooling beds, and material handling systems
Work extensively with drive systems (AC/DC drives, VFDs, motor control centers) and coordinate with mechanical/electrical teams to ensure stable mill operation
Improve tension control, speed control, interstand coordination, and thickness/shape control through advanced automation strategies
Integrate sensors, instrumentation, and control systems with data platforms to improve visibility into mill performance, quality, and equipment health
Develop dashboards, KPIs, and analytics models to support operations, maintenance, and process engineering
Troubleshoot complex automation issues in a high‑speed, high‑load, high‑temperature environment
Lead modernization projects, including migration from legacy systems to modern platforms
Collaborate closely with operations, maintenance, reliability, and process engineering teams to ensure consistent, high‑quality production
Qualification
Required
BS in Mechatronics, Computer Science, Computer Engineering or Electrical Engineering
3 years' experience in industrial automation controls and object-oriented software development
Extensive experience in rolling mill automation or heavy industrial continuous processes
Strong PLC programming skills (Allen‑Bradley ControlLogix, Siemens S7, or similar)
Deep understanding of drive systems, speed/tension control, and interstand coordination
Experience with HMI/SCADA platforms, industrial networks, and communication protocols (EtherNet/IP, Profinet, Modbus, OPC UA)
Familiarity with data analytics tools (SQL, Python, Power BI, Ignition, etc.)
Ability to lead projects, mentor technicians/engineers, and communicate effectively across departments
A strong focus on safety, reliability, and continuous improvement
3 years experience in automation data analytics
3 years experience in manufacturing electrical controls
Benefits
Competitive pay and annual bonus
Day 1 Benefits: Medical, Dental, Vision, and Prescription Coverage
401(k) with 100% Match up to 6%
Life Insurance & Disability Insurance
Paid Parental Leave & Tuition Reimbursement
Career Pathing & Professional Development
Relocation assistance
Company
Gerdau
Gerdau is a steel production company that provides a wide range of products for various industries.
10001+ employees
H1B Sponsorship
Gerdau has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (11)
2024 (2)
2022 (3)
2021 (1)
Funding
Current Stage
Public CompanyTotal Funding
$102.67MKey Investors
The Brazilian Development Bank(BNDES)
2025-06-21Post Ipo Debt· $102.67M
2003-02-05IPO
Leadership Team
Kelly Mitchell
Business Partner
Recent News
Canadian National Railway
2025-12-02
Precedence Research
2025-11-27
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