Columbia Machine, Inc. · 2 weeks ago
Senior Mechanical Engineer IV - Stretch Wrapping Systems -Palletizer Division
Columbia Machine, Inc. is seeking a highly experienced and technically proficient Senior Mechanical Engineer to lead the design, development, and optimization of mechanical systems with a focus on stretch wrapping technologies. The role involves advanced technical leadership, cross-functional collaboration, and driving innovation in load containment and system commercialization.
IndustrialMachinery ManufacturingManufacturingRobotics
Responsibilities
Lead the design and optimization of stretch wrapper mechanical systems including film carriage mechanics, prestretch gear ratios, and post-stretch tensioning
Serve as company expert on prestretch and post-stretch film technologies (film memory, film force, feed control)
Configure roller systems and drive mechanisms for optimal prestretch ratios and consistent film performance
Collaborate with controls engineers to optimize feedback systems (e.g., dancer arms, analog sensors) and maintain consistent film stretch across various load types
Design load-specific wrapping profiles (e.g., fragile, lightweight goods) to maximize containment and minimize film waste
Lead full-cycle mechanical design of large and small assemblies using Autodesk Inventor and/or PTC CREO
Develop complete machine assemblies from concept, including hydraulic and pneumatic subsystems
Generate and manage Bills of Materials (BOMs), part numbers, and PDM structure
Integrate new vendor components and systems into product designs
Estimate costs and timelines for engineering projects and support Application Engineering with custom system proposals
Own and manage a CPD equipment product line and support aftermarket part sales, conversions, and retrofits as full engineering projects
Mentor junior engineers and field technicians in film mechanics, diagnostics, and mechanical system design
Support field service teams with troubleshooting and resolve mechanical and system integration challenges
Travel up to 20% to support customer sites, field testing, and product launches
Qualification
Required
Bachelor's degree in Mechanical Engineering or equivalent work experience
10 or more years of relevant engineering experience in capital equipment, packaging, or automation systems
Minimum 7 years of hands-on experience specifically related to stretch wrapping systems and film mechanics
Autodesk Inventor (2016–2018) & PTC CREO
AutoCAD 2D
Microsoft Office Suite (Word, Excel, PowerPoint, Outlook)
PDM (e.g., InforM3) and manufacturing software systems
Knowledge of materials, mechanical components, and their applications
Knowledge of film force, film memory, prestretch and post-stretch systems, and film feed control
Strong understanding of prestretch mechanisms including gearing, roller dynamics, and mechanical elongation
Knowledge of high-reliability, repetitive-motion packaging equipment
Hydraulic power and motion systems and the application of hydraulic components: Valves, Motors, Cylinders; Understanding of hydraulic circuits and schematics
Pneumatic power and motion systems and the application of pneumatic components: Valves, Motors, Cylinders; Understanding of pneumatic circuits and schematics
Mechanical / Electric drives: Design of linear and rotary drive trains for specific applications; Understanding of mechanical elongation and tensioning systems
Knowledge of electromechanical film force systems (e.g., torque modulation, motor-driven carriage systems)
Integration of mechanical systems into automated packaging and palletizing lines
Machine Safety and Industrial Safety Practices: Machine Guarding, Risk Assessments, Safety aspects of wrapping and palletizing systems
Divisional Product Knowledge: Principal engineer for one or more models of palletizers or wrapping systems; Good understanding of palletized product handling, pallet dynamics, and stretch wrapping applications; Ability to support Applications and Sales with engineering estimates and cost evaluations
Analytical thinking and mechanical troubleshooting
Project/Process Management
Computer/Technical proficiency
Written and oral communication
Ability to perform mechanics of solids, stress/strain calculations
Ability to complete both manual and software-assisted engineering calculations
Ability to estimate engineering project hours, scope, and timelines
Ability to evaluate and understand cost accounting for applications and proposals
Ability to lead and mentor within a team environment
Preferred
FEA (Finite Element Analysis)
P.E. (Professional Engineer license)
Experience with PDM and manufacturing software systems
Company
Columbia Machine, Inc.
Columbia is a worldwide leader in the design, manufacturing and support of equipment for a variety of industries, with customers in over 100 countries around the world.
Funding
Current Stage
Growth StageRecent News
2025-05-17
2025-02-17
2025-02-17
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