Flexial Corporation · 2 months ago
Metal Forming Manufacturing Engineer
Cookeville, TN, US
Full-time
Onsite
Senior Level
$70K/yr - $90K/yr
5+ years expFlexible Metal is a rapidly growing employee-owned company seeking a skilled Metal Forming Manufacturing Engineer. This role focuses on sustaining and improving production processes for key forming press equipment, requiring strong mechanical aptitude and proficiency in SolidWorks, along with project management experience.
Manufacturing
Responsibilities
Sustain and improve production processes for forming press equipment, including:
20-ton single hit press (MULTIPRESS)
60-ton single hit press (Continental Manufacturing Service Inc.)
Minster 600-ton single hit press
175-ton Cincinnati progressive automated press
Coilers and Cutters
Enhance process efficiency, reduce downtime, and ensure consistent product quality across forming presses and related fabrication operations (e.g., heat treatment)
Enter and Update ERP (Epicor) routers, Work Instructions, and Setup Instructions
Partner with manufacturing, design, and maintenance teams to troubleshoot and maintain reliable process and equipment operation
Use SolidWorks to support tooling design, modification, and validation, with preference for progressive die design expertise
Assist with operator training, as needed
Lead process improvement projects with Microsoft Project to deliver results on time and within budget
Apply lean manufacturing principles to drive cost reduction, efficiency gains, and quality improvements
Resolve issues involving mechanical systems, tooling, and progressive die processes
Develop and maintain work instructions, process flows, and project plans using Microsoft Office tools
Ensure compliance with safety regulations and industry standards in all forming and fabrication processes
Work cross-functionally with production, quality assurance, and design engineering to support new product introductions
Qualification
Required
Bachelor's degree in Mechanical, Manufacturing, or related Engineering field
Minimum 5 years in metals manufacturing engineering, focused on process management
Hands-on experience with progressive die processes and automated press operations
Proficient in SolidWorks for tooling design and modification
Familiarity with ERP Systems. Epicor preferred
Skilled in troubleshooting forming presses and related equipment
Proficiency with Microsoft Project and Office Suite (Excel, Word, PowerPoint)
Familiarity with single hit and progressive presses (20–600 ton range)
Strong problem-solving and analytical mindset
Effective project management and organizational abilities
Clear communication and collaboration across teams
Ability to balance multiple priorities in fast-paced environments
Ability to work in a manufacturing environment (standing, walking, lifting up to 50 lbs)
Comfortable working around heavy machinery and adhering to strict safety protocols
Preferred
background in heat treatment, welding, and progressive die design
Knowledge of lean manufacturing, Six Sigma, or other improvement methodologies
Company
Flexial Corporation
Flexial Corporation is a manufacturer of metal and welded bellows for the aerospace industry in Cookeville, Tennessee.
51-200 employees
Funding
Current Stage
Growth StageCompany data provided by crunchbase