Facilities and Maintenance Manager jobs in United States
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Estes Energetics ยท 3 weeks ago

Facilities and Maintenance Manager

Estes Energetics is an American manufacturer specializing in black powder, chemicals, and rocket motors. The Facilities Maintenance Manager plays a critical leadership role in ensuring the reliability, safety, and performance of production and support infrastructure, overseeing preventive and corrective maintenance programs for complex process equipment and facility systems.

AerospaceChemicalChemical EngineeringIndustrialManufacturing
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Responsibilities

Develop and manage a preventive maintenance (PM) program to ensure facility equipment, utilities, and machinery remain in optimal condition
Lead and schedule maintenance technicians performing mechanical, electrical, pneumatic, and instrumentation tasks
Establish maintenance performance metrics (downtime, MTBF, maintenance backlog) and implement continuous improvement targets
Manage maintenance documentation, records, and work orders in the computerized maintenance management system (CMMS)
Oversee and preform repair and calibration of mixers, presses, curing ovens, hoists, and other process equipment
Program and troubleshoot PLC-based control systems interfacing with gauges, sensors, and safety interlocks
Diagnose and maintain electrical, pneumatic and hydraulic systems supporting manufacturing lines and environmental controls
Support control system integration and process automation improvements in cooperation with Engineering
Maintain facility utilities including compressed air, nitrogen, vacuum, HVAC, and electrical distribution
Enforce compliance with explosive safety, electrical, and pressure system standards (NFPA, OSHA 1910, DoD, and ASME codes)
Maintain records of inspections, calibrations, and PMs in compliance with ISO 9001:2015 and site quality management systems
Support safety audits, incident investigations, and system risk assessments for hazardous duty areas
Supervise maintenance staff, contractors, and vendors; manage scheduling, training, and performance
Prepare maintenance budgets and support capital equipment planning
Provide technical mentorship to technicians on electrical schematics, PLC logic, and mechanical systems
Coordinate with engineering teams on process changes, equipment installations, and facility expansions
Promote a culture of proactive maintenance and safety-first behavior across all maintenance operations

Qualification

Preventive maintenance programPLC programmingMechanical systems expertiseLeadership skillsCMMS toolsEnergetic material handlingElectrical schematics interpretationTeam-oriented environmentSafety protocolsCommunication skillsProblem-solving abilities

Required

Knowledge of energetic material handling and hazardous production operations
Strong leadership and communication skills with the ability to manage and motivate cross-functional teams
Strong technical expertise in mechanical systems, pneumatics, hydraulics, and industrial electrical systems
Proficiency in PLC programming, troubleshooting, and integration with control systems
7 to 10 years of progressive maintenance experience in industrial or manufacturing environments
5 years in a supervisory or lead maintenance role
Knowledge of preventive and predictive maintenance approaches using CMMS tools
Excellent leadership, planning, and problem-solving abilities in a team-oriented environment
Ability to interpret P&IDs, electrical schematics, and construction blueprints
Strong communication and documentation skills with focus on safety, reliability, and compliance
Eligible to obtain and maintain State and Federal explosives licenses, including: Be 21 years of age or older, Pass pre-employment drug test, Pass State and Federal background checks

Preferred

In-depth knowledge of energetic material handling, rocket motor assembly, and hazardous production operations
Certified in or trained on OSHA safety, DoD Explosives Safety, and ISO 9001 internal auditing
Familiarity with ASME pressure vessel and piping codes, OSHA 1910.169 (air receivers), and NFPA standards

Company

Estes Energetics

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American manufacturer of solid rocket motors, black powder, and critical chemicals. Strengthening the arsenal of democracy.

Funding

Current Stage
Early Stage
Total Funding
unknown
2025-11-20Acquired

Leadership Team

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Karl Kulling
Chief Executive Officer
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Company data provided by crunchbase