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Gentex Corp. · 3 weeks ago

Sr. Manager, Manufacturing Engineering

Carbondale, PA

Full-time

Onsite

Senior Level, Lead/Staff

12+ years exp

Gentex Corporation is a global leader in personal protection and situational awareness solutions. The Senior Manager, Manufacturing Engineering oversees manufacturing operations, ensuring efficiency, quality, and compliance while leading a team of engineers to enhance operational efficiency and foster innovation in manufacturing technologies.

Aerospace

H1B Sponsor Likely

Responsibilities

Lead, mentor, and develop a multidisciplinary team of manufacturing and automation engineers across a multishift operation, setting goals, evaluating performance and developing engineering leaders and experts for the future

Design, implement, and refine manufacturing processes to improve productivity, reduce waste, and lower costs

Ensure compliance with industry and US Government standards, safety regulations, and internal quality protocols

Work closely with design engineering, product management, production, supply chain, and quality teams to support product development and launch

Evaluate and introduce new manufacturing technologies, automation tools, and digital systems. Design, qualify, and implement new manufacturing processes, tools, and automated systems to improve productivity, quality, and safety

Analyze production metrics and KPIs to identify trends and areas for improvement. Drive continuous improvement initiatives using Lean, Six Sigma (DMAIC), and Kaizen methodologies

Oversee end-to-end execution of automation and process engineering projects, including planning, budgeting, and resource allocation

Identify and execute cost reduction, yield improvement, and throughput enhancement opportunities

Collaborate with teams across design, production, quality, IT, and supply chain to support NPI and operational excellence

Evaluate and deploy advanced technologies including robotics, machine vision, AI-enabled tools, and Industry 4.0 platforms

Provide technical leadership for troubleshooting, root cause analysis, and corrective actions for manufacturing and automation issues

Manage documentation including BOMs, routings, PFMEAs, SOPs, and standard work instructions

Maintain compliance with safety regulations, quality standards (e.g., AS9100), and internal policies

Prepare and present project updates, metrics, and proposals to senior leadership and stakeholders

Support layout planning, capacity analysis, and capital equipment investment

Research and purchase new manufacturing technology

Other duties as assigned

Schedule flexibility to support critical deadlines may be required

Qualification

Manufacturing processesAutomation technologiesLean manufacturingSix SigmaCAD/CAM softwareERP systemsRoboticsProject managementLeadershipCommunicationCross-functional collaborationProblem-solving

Required

Bachelor's degree in engineering (Mechanical, Electrical, Industrial, Mechatronics or related field)

12+ years in manufacturing and industrial automation, with at least 5 years in a leadership role

Proven success in NPI, from concept through full production

Hands-on experience with composite processing, plastic extrusion, injection molding, and process troubleshooting

Expertise in PLC programming (Allen-Bradley, Siemens), SCADA/HMI systems, robotics, and controls

Experience and examples of leading change, operational transformation, teams and developing talent

Strong knowledge of lean manufacturing, Six Sigma (DMAIC), Kaizen, and process capability analysis

Proficient in CAD (SolidWorks or equivalent), GD&T, and engineering drawing interpretation

Familiar with MRP/ERP systems and data analysis tools (e.g., Excel, Minitab, Visio, Project)

Excellent leadership, communication, and cross-functional collaboration skills

Ability to manage multiple complex projects and deliver under pressure

High analytical ability and data-driven decision-making

Excellent coaching and talent development skills

Proven ability to create, foster, and work in a team-oriented environment

Demonstrated Root Cause Analysis and Problem-Solving skills

Preferred

Master's degree in engineering, manufacturing systems or technical management

Certifications in Lean, Six Sigma, or PMP

Experience managing capital projects, automation integration, and safety systems

Six Sigma Black Belt

Company

Gentex Corp.

Glassdoor3.7

Leveraging a product development and manufacturing history that spans more than 125 years, Gentex Corporation is a global leader in providing innovative protective gear solutions that enhance personal protection and situational awareness for global defense forces, emergency responders, and industrial personnel operating in high performance environments.

Founded in 1894

Carbondale, Pennsylvania, USA

501-1000 employees

http://www.gentexcorp.com/

H1B Sponsorship

Gentex Corp. has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)

Distribution of Different Job Fields Receiving Sponsorship

Represents job field similar to this job

Trends of Total Sponsorships

2025 (8)

2024 (3)

2022 (3)

2020 (5)