Virginia Transformer Corp ยท 1 week ago
Senior Manufacturing / Methods Engineer
Virginia Transformer Corp is the largest U.S.-owned producer of power transformers in North America, experiencing significant growth and seeking to expand its team. The Senior Manufacturing / Methods Engineer will focus on developing and standardizing manufacturing methods and processes, enhancing production efficiency, and collaborating with various engineering and production teams.
3D PrintingComputerElectronicsEnergyHardwareManufacturingMining
Responsibilities
Process Design & Optimization
Develop and refine methods for transformer manufacturing processes including core assembly, coil winding, insulation, tank fabrication, and vacuum pressure drying (VPD)
Lead time studies, workflow analysis, and production line balancing to optimize labor and equipment utilization
Identify and implement cost-saving opportunities through process improvements, layout changes, or material substitution
Tooling & Fixtures
Design and implement custom tooling, jigs, and fixtures to improve manufacturability, safety, and quality
Provide technical support for the setup and use of specialized equipment including winding machines, cranes, air lift systems, and oil processing systems
Standardization & Documentation
Develop and maintain standard operating procedures (SOPs), work instructions, process flows, and visual aids for production teams
Create and maintain accurate routings and bills of materials (BOMs) in ERP systems
Continuous Improvement & Troubleshooting
Lead or support root cause analysis of production issues, quality defects, and process failures
Support lean manufacturing initiatives (5S, Kaizen, visual management) and drive a culture of continuous improvement
Serve as a mentor and technical resource for junior engineers and technicians
New Product & Process Introduction
Collaborate with design and project engineering to ensure new transformer designs are manufacturable and production-ready
Participate in first article production builds and lead process validation efforts for new products or major design changes
Qualification
Required
Bachelor's degree in Mechanical, Industrial, or Electrical Engineering
5+ years of experience in a manufacturing or process engineering role, preferably in electrical equipment or transformer manufacturing
Strong understanding of manufacturing principles, lean tools, and process analysis techniques
Proficiency with CAD software (e.g., AutoCAD, Inventor) and familiarity with ERP systems for routings and BOMs
Strong problem-solving, communication, and cross-functional collaboration skills
Preferred
Hands-on experience with manufacturing tools and systems such as winding machines, VPD ovens, oil processing, and heavy lifting equipment
Company
Virginia Transformer Corp
Virginia Transformer is an engineering company that manufactures transformers.
H1B Sponsorship
Virginia Transformer Corp has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (3)
2024 (6)
2023 (10)
2022 (1)
2021 (3)
2020 (4)
Funding
Current Stage
Late StageRecent News
Google Patent
2025-04-04
2025-01-09
Company data provided by crunchbase