Carolina Foods, Inc. ยท 2 weeks ago
Continuous Improvement Engineer
Carolina Foods, Inc. is a leading manufacturer of sweet baked goods, including honey buns and baked pies, and is seeking a Continuous Improvement Engineer. This role supports large-scale industrial bakery operations by driving process optimization, cost reduction, and quality improvement across high-volume production lines.
Responsibilities
Analyze end-to-end industrial bakery processes including mixing, fermentation/proofing, baking, cooling, slicing, and packaging
Lead Lean, Six Sigma, and Kaizen initiatives to improve Overall Equipment Effectiveness (OEE), yield, and labor efficiency
Identify and eliminate process variation impacting product quality, weight control, and consistency
Reduce downtime through root cause analysis of equipment failures and process disruptions
Develop, standardize, and maintain Standard Operating Procedures (SOPs) and work instructions
Partner with Operations, Maintenance, Quality, and Engineering teams to implement improvements
Use data and statistical tools to monitor KPIs (waste, scrap, throughput, changeover time, energy usage)
Support automation, line balancing, and capacity expansion projects
Ensure compliance with food safety, sanitation, and regulatory requirements (HACCP, GMP, SQF, BRC, FDA/USDA as applicable)
Train production teams on continuous improvement tools and standardized processes
Qualification
Required
Bachelor's degree in Industrial Engineering, Food Engineering, Mechanical Engineering, or related field (or equivalent experience)
Experience in industrial food manufacturing, preferably bakery or grain-based products
Strong knowledge of high-speed production lines and automated equipment
Proficiency in Lean manufacturing and continuous improvement methodologies
Ability to analyze production data and drive fact-based decisions
Preferred
Lean Six Sigma Green Belt or Black Belt
Experience with OEE systems, MES, or manufacturing analytics tools
Familiarity with thermal processing, dough handling, and packaging systems
Project management experience in manufacturing environments
Company
Carolina Foods, Inc.
Carolina Foods is a food production company providing wholesale bakery products.
Funding
Current Stage
Growth StageTotal Funding
unknownKey Investors
Falfurrias Capital Partners
2021-04-01Private Equity
Leadership Team
V
Vernon Scarborough
Founder
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