Staff ECS Thermal Analysis Engineer jobs in United States
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Archer · 14 hours ago

Staff ECS Thermal Analysis Engineer

Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are seeking a Staff ECS Thermal and Flow Analysis Engineer to join our Thermal Management team, focusing on the design, analysis, and optimization of the Environmental Control System to ensure cabin comfort and safe operation across all flight conditions.

AerospaceAir TransportationElectric VehicleManufacturing
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Responsibilities

Perform detailed 1D and 3D flow and thermal analyses for ECS and other ventilation systems for the cabin, electronic bays and the rest of fuselage
Support ECS architecture definition including air distribution, heat exchanger sizing, and control strategies
Develop steady-state and transient thermal/fluid models using tools such as Ansys Fluent, Start CCM+, Matlab, and similar
Analyze pressure drops, mass flow distributions, and cabin air mixing under various flight and ground conditions
Evaluate heat loads from avionics, electronics, and cabin occupants to ensure temperature and humidity control targets are met
Evaluate solar loading on the structure and through transparencies
Correlate analytical models with test data from component and system-level validation campaigns
Collaborate with multidisciplinary teams (structures, avionics, powertrain, flight sciences) to ensure system integration and compliance with safety and environmental requirements (e.g., DO-160)
Contribute to the development of requirements, test plans, and verification documentation for certification

Qualification

Thermal AnalysisFlow AnalysisCFD ToolsThermodynamicsFluid DynamicsHeat TransferData AnalysisScripting PythonScripting MATLABECS ExperienceCommunication Skills

Required

M.S. or Ph.D. in Mechanical or Aerospace Engineering (or related field)
5+ years of experience in thermal and flow analysis
Strong proficiency in thermal/fluid modeling tools (Thermal Desktop, SINDA/Fluint, Flownex, GT-Suite, or CFD codes)
Solid understanding of thermodynamics, fluid dynamics, and heat transfer
Experience with CFD tools such as ANSYS Fluent, Star-CCM+, or OpenFOAM for detailed flow assessments
Familiarity with DO-160 and environmental qualification standards for aircraft systems
Strong data analysis and scripting skills (Python or MATLAB preferred)
Excellent communication and documentation skills

Preferred

Experience with ECS and thermal management of aerospace systems
Hands-on experience with system integration or testing (ECS pack, vapor cycle system, ram-air systems)
Experience with certification and compliance documentation

Company

Archer is an aerospace company that developed an electric vertical takeoff and landing aircraft tailored for urban air mobility systems.

Funding

Current Stage
Public Company
Total Funding
$3.48B
Key Investors
BlackRockStellantis
2025-11-06Post Ipo Equity· $650M
2025-06-12Post Ipo Equity· $850M
2025-02-11Post Ipo Equity· $300M

Leadership Team

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Adam Goldstein
Founder and CEO
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Tom Muniz
Chief Technology Officer
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Company data provided by crunchbase