BD (Tissuemed Ltd) · 1 month ago
Injection Molding Process Engineer 2, GIE
Columbus, NE
Full-time
Onsite
Mid Level
3+ years expBD (Tissuemed Ltd) is one of the largest global medical technology companies in the world, focusing on advancing health through innovative solutions. The Injection Molding Process Engineer 2 will manage the integration and implementation of injection molding processes and equipment at BD's manufacturing sites, ensuring seamless transitions and efficient production operations.
Health CareHospitalMedicalMedical Device
Responsibilities
Participate at FAT and SAT with EDE team
Prepare an installation plan and full validation of equipment
Manage the integration of new equipment validation, and vertical start-up into the existing manufacturing process ensuring the training plan and competence assessments are completed
Ensure minimal disruption to ongoing operations during equipment or software integration, addressing any issues or roadblocks
Support the documentation of equipment instruction and process parameters and support the site for training on the new equipment and application
Provide ongoing technical assistance during the ramp up phase to support maintaining long term capability, OEE target, and CI initiatives
Suggest opportunities identification to improve integration processes, tools methodologies, staying current with industry best practices and emerging technologies
Ensure equipment and installation conforms to Environmental Health and Safety, international standards, and company policies to include lock-out tag-out, controls, guarding, etc
Measure and Oversee performance on the operability of the equipment, ensuring optimal performance, minimizing downtime
Oversee existing tools and resources needed to support equipment maintenance programs, center lining procedures, and to ensure reliability and up-time
Coordinate the handover to other departments (i.e. operations/maintenance/quality) to ensure smooth production ramp-up / alignment with overall company objectives
Manage adherence to production ramp-up plans to ensure that newly installed equipment meets performance targets
Ensure all gaps between expected and actual performance of new CapEx integration during the ramp up phase
Resolve integration plans and schedules which covered of resources, timeline, and key milestones
Execute test plans to verify functionality, process windows, performance, and reliability of equipment (i.e. FAT, SAT, Validation, Commissioning, etc.)
Perform center lining of equipment to optimize the equipment performance
Execute the diagnoses and resolution of integration issues, working closely with respective engineering teams or vendors to identify root causes and implement corrective actions
Perform equipment documentation, including document creation, data compilation & document hand-over, in terms of equipment architecture diagram, specifications, test reports, maintenance and control plans
Support collaboration with various engineering teams or vendors (i.e. mechanical / electrical / software) to ensure smooth integration of respective equipment, subsystems, and components
Coordinate in the alignment meetings with vendors and internal stakeholders to ensure that specifications required are met and that any issue resolutions stemming from vendors are resolved
Lead team in problem solving – identification of Molding problems and analysis of the root cause
Troubleshoot Molding processes and material or equipment issues
Establish a robust Molding process window by applying Scientific / Decoupled Molding techniques along with Design Of Experiments (DOEs)
Establish a relationship between Molding Key Process Input Variables (KPIVs) and Key Process Output Variables (KPOVs)
Responsible for execution of process verification, process validation and production ramp-up activities for Molding
Qualification
Required
Participate at FAT and SAT with EDE team
Prepare an installation plan and full validation of equipment
Manage the integration of new equipment validation, and vertical start-up into the existing manufacturing process ensuring the training plan and competence assessments are completed
Ensure minimal disruption to ongoing operations during equipment or software integration, addressing any issues or roadblocks
Support the documentation of equipment instruction and process parameters and support the site for training on the new equipment and application
Provide ongoing technical assistance during the ramp up phase to support maintaining long term capability, OEE target, and CI initiatives
Suggest opportunities identification to improve integration processes, tools methodologies, staying current with industry best practices and emerging technologies
Ensure equipment and installation conforms to Environmental Health and Safety, international standards, and company policies to include lock-out tag-out, controls, guarding, etc
Measure and Oversee performance on the operability of the equipment, ensuring optimal performance, minimizing downtime
Oversee existing tools and resources needed to support equipment maintenance programs, center lining procedures, and to ensure reliability and up-time
Coordinate the handover to other departments (i.e. operations/maintenance/quality) to ensure smooth production ramp-up / alignment with overall company objectives
Manage adherence to production ramp-up plans to ensure that newly installed equipment meets performance targets
Ensure all gaps between expected and actual performance of new CapEx integration during the ramp up phase
Resolve integration plans and schedules which covered of resources, timeline, and key milestones
Execute test plans to verify functionality, process windows, performance, and reliability of equipment (i.e. FAT, SAT, Validation, Commissioning, etc.)
Perform center lining of equipment to optimize the equipment performance
Execute the diagnoses and resolution of integration issues, working closely with respective engineering teams or vendors to identify root causes and implement corrective actions
Perform equipment documentation, including document creation, data compilation & document hand-over, in terms of equipment architecture diagram, specifications, test reports, maintenance and control plans
Support collaboration with various engineering teams or vendors (i.e. mechanical / electrical / software) to ensure smooth integration of respective equipment, subsystems, and components
Coordinate in the alignment meetings with vendors and internal stakeholders to ensure that specifications required are met and that any issue resolutions stemming from vendors are resolved
Lead team in problem solving – identification of Molding problems and analysis of the root cause
Troubleshoot Molding processes and material or equipment issues
Establish a robust Molding process window by applying Scientific / Decoupled Molding techniques along with Design Of Experiments (DOEs)
Establish a relationship between Molding Key Process Input Variables (KPIVs) and Key Process Output Variables (KPOVs)
Responsible for execution of process verification, process validation and production ramp-up activities for Molding
Preferred
Diploma: In Engineering field, preferred in Electrical, Mechanical, Controls, Automation or Project Management
3 years of progressively responsible engineering and project management experience
Extensive experience in integrating equipment within complex manufacturing sites with a strong focus on validation and vertical start up
Proven lean leadership experience who can assimilate data in a structured manner and present recommendations based on facts and data
Proven leadership in project and capital management
Exceptional communication and presentation skills
Company
BD (Tissuemed Ltd)
Experts in bioadhesives: Tissuemed develops and markets adhesive films to prevent air, blood and fluid leaks encountered in surgery.
11-50 employees
Funding
Current Stage
Early StageTotal Funding
$0.05M2021-12-09Acquired
2015-06-01Grant· $0.05M
Recent News
2025-02-21
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