Staff Mechatronics Engineer jobs in United States
cer-icon
Apply on Employer Site
company-logo

LettrLabs · 6 hours ago

Staff Mechatronics Engineer

LettrLabs is a technology company focused on revolutionizing the direct mail industry through innovative robotics and an advanced advertising platform. The Staff Mechatronics Engineer will oversee the design and implementation of custom automation equipment, ensuring the delivery of reliable mechatronics systems through collaboration across various engineering domains.

Direct MarketingMarketingMarketing Automation
check
H1B Sponsor Likelynote

Responsibilities

Own the full lifecycle of mechatronics systems: requirements definition, architecture, design, prototyping, testing, release, and iteration
Design precision mechanisms, paper-handling components, motion assemblies, and supporting structures
Select and integrate actuators, sensors, linear motion systems, and industrial components
Design wiring harnesses, cable routing, sensor interfaces, and panel layouts
Develop control architectures including PLC logic, embedded firmware, state machines, and motion profiles
Apply principles of control theory, system modeling, and dynamics to achieve smooth, reliable motion
Collaborate with electrical engineers, machinists, software engineers, and operations teams to bring designs into production
Lead debugging and root-cause analysis efforts for mechanical, electrical, or firmware issues
Support manufacturing through documentation, build procedures, BOMs, testing protocols, and quality control
Drive continuous improvements in throughput, reliability, uptime, and ease of maintenance

Qualification

Mechatronics systemsMechanical designEmbedded programmingControl theoryAutomation platformsCAD proficiencyActuator selectionSensor integrationProblem-solvingCommunication skillsTeam collaborationDocumentation skills

Required

Insatiably curious, multidisciplinary thinker with exceptional creative problem-solving, focus on solution scalability, and a humble, highly capable, 'figure-it-out' attitude
10+ years engineering complex automation or mechatronic systems, with demonstrated leadership in system ownership and platform architecture
Strong mechanical design background with experience in mechanism/motion design, precision assemblies, and CAD proficiency (Siemens NX preferred, SolidWorks/Creo acceptable)
Hands-on expertise across mechanical, electrical, and embedded domains typical of mechatronics
Experience with actuator and motor selection, motion control systems, and sensor integration
Electronics fundamentals (analog/digital)
Wiring, harnessing, cable management
Pneumatic components and system design
Proficiency with embedded programming principles
State machines
RTOS fundamentals
Basic C/C++ for microcontrollers
Communication buses (CAN, RS-485, I2C, SPI, Modbus, EtherCAT a plus)
Experience with industrial automation platforms (PLCs, servo drives, industrial IO)
Strong understanding of control theory, feedback loops, PID tuning, system dynamics
Experience with high-performance CNC platforms a plus
Experience working in fast-paced, iterative engineering environments (startup or small team preferred)
Strong problem-solving skills, ability to self-direct, and comfort managing ambiguous requirements
Ability to rapidly learn new technologies and domains
Excellent communication and documentation skills
Strong product sense, able to see the big picture
Comfortable with ambiguity in requirements — driving clarity and execution
Quick learner and debugger, able to dive into unfamiliar systems with confidence
Motivated to be part of a fast-moving, high-performance team, owning big chunks of the product

Preferred

Experience with DFM/DFA, especially for small-batch or in-house production
Competence in finite element analysis (FEA) for stiffness, stress, and modal analysis
Comfort with thermal considerations, motor heating, and duty-cycle analysis
Understanding of power distribution, grounding, shielding, EMC/EMI best practices
Familiarity with Python or similar for scripting, automation, data logging, and testing
Knowledge of vision systems (simple image processing, alignment, fiducial detection) is a plus
Ability to build quick prototypes (3D printing, machining, hand assembly)
Experience writing clear technical documentation, maintenance guides, and SOPs
Knowledge of linear rails, ball screws, belt-drives, and precision motion components
Experience with servo tuning, dynamic motion profiles, jerk-limited trajectories
Familiarity with multi-axis kinematics, calibration, homing strategies, encoder systems
Experience with vibration analysis, resonance mitigation, system stiffness optimization
Designing systems for industrial reliability, uptime, and maintainability

Benefits

Unlimited PTO policy
8 company paid holidays

Company

LettrLabs

twittertwitter
company-logo
B2B marketing company that created handwritten direct mail

H1B Sponsorship

LettrLabs has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2024 (2)

Funding

Current Stage
Early Stage
Company data provided by crunchbase