Envases US Aluminum Division ยท 8 hours ago
Production Decorator Technician
Envases US Aluminum Division manufactures aluminum beverage cans and is seeking a Production Decorator Technician. This role involves the setup, operation, and quality control of the Lithography Press to ensure high-quality printing on aluminum cans while maintaining production efficiency.
Packaging & Containers
Responsibilities
Directly operate, monitor, and adjust the High-Speed Decorator Press (typically 6-8 colors), ensuring proper registration, blanket tension, and ink film thickness
Monitor and maintain ink systems, ensuring correct color mixing, viscosity, and fountain solution balance to achieve accurate, consistent color matching as specified by customer proofs and quality standards
Oversee the application of the protective Over-Varnish, ensuring proper thickness and curing to protect the graphics during subsequent manufacturing and filling steps
Perform routine setup and minor adjustments, including changing printing plates, blankets, and transfer mechanisms
Conduct frequent, detailed visual and print quality checks to identify defects such as color registration errors, smutting, scuffing, printing voids, or missing varnish
Use specialized equipment (e.g., densitometers or spectrophotometers) to measure color density and compare to established standards and proofs
Perform testing on the decorative and varnish coatings to ensure proper curing in the drying ovens
Accurately record production data, downtime, ink usage, color quality metrics, and shift activities on logs and digital systems
Quickly diagnose and rectify operational issues such as can jams, ink system malfunctions, or mechanical failures related to the decorating process to minimize downtime
Perform routine cleaning, including washing ink trays, cleaning blankets, and executing scheduled preventative maintenance (PM) tasks on the press components
Assist Maintenance Technicians and Tooling personnel during major setups, rebuilds, and complex electrical or mechanical troubleshooting
Strictly adhere to all plant safety rules, including Lockout/Tagout (LOTO) procedures, machine guarding protocols, and safe handling of lubricants and chemicals
Maintain a clean, organized, and safe work environment around the production lines and equipment
Participate in team meetings and initiatives focused on improving safety, quality, and efficiency
Qualification
Required
High School Diploma or GED equivalent
Proven understanding of four-color process printing (CMYK), color theory, and ink chemistry/viscosity control
Strong ability to operate and troubleshoot complex, fast-moving machinery with a focus on precision and alignment
Experience using quality control tools, especially densitometers or spectrophotometers, to ensure color standards are met
Exceptional focus on detail is mandatory for detecting subtle visual and printing defects under high-speed conditions
Ability to clearly document and communicate quality issues and maintenance needs to the team
Must be able to work rotating shifts, including nights and weekends, in a 24/7 environment
Ability to work with employees from many different cultures and backgrounds
General knowledge of basic hardware and software and uses of a variety of different computer operating systems such as Microsoft Office Work, Excel, Outlook, Google Workspace, and web-site software
Preferred
A Technical degree or the equivalent experience, defined as greater than 4 years of experience in a technical manufacturing continuous improvement environment
2-3 years of experience operating and maintaining high-speed industrial printing presses, preferably in a metal decorating or similar packaging environment
Preference will be given to qualified local candidates
Company
Envases US Aluminum Division
Our Waco, TX facility manufactures aluminum beverage cans commonly used for soft drinks, beers, energy drinks, teas and non-carbonated beverages.
Funding
Current Stage
Growth StageCompany data provided by crunchbase