Lead Mechanical Engineer - Heat Exchangers jobs in United States
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Exowatt · 2 weeks ago

Lead Mechanical Engineer - Heat Exchangers

Exowatt is revolutionizing the energy landscape for the AI era with their innovative P3 system that captures solar energy and generates electricity on demand. They are seeking a Lead Mechanical Engineer specializing in heat exchanger design to lead the design, analysis, and optimization of heat exchangers for their thermal energy storage systems.

Artificial Intelligence (AI)Data CenterEnergyEnergy StorageRenewable Energy
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H1B Sponsor Likelynote

Responsibilities

Own and develop the heat exchange system for Exowatt’s power conversion unit from design and analysis in a hands-on fashion. Engage with suppliers for development, build and testing
Perform analysis of mechanical components and systems for heat exchangers utilizing CFD and FEA such as Ansys multiphysics, CAD (Solidworks, Creo, or equivalent
Design, build and test of prototype heat exchanger units for Exowatt’s power conversion units
Validate models by test and analytical methods
Create detailed engineering drawings and specifications for manufacturing
Collaborate with cross-functional teams, including electrical, controls, thermal, and software engineers
Evaluate and select appropriate materials based on requirements, cost, and sustainability
Design for manufacturability, assembly, and serviceability
Interface with suppliers, manufacturers, and external engineering partners
Participate in design reviews and ensure compliance with industry standards and regulations
Troubleshoot issues during testing and deployment

Qualification

Heat exchanger designThermal-fluid systems3D CAD softwareFEACFD softwareThermodynamicsEngineering drawing standardsRenewable energy systemsCommunicationCollaboration skills

Required

Bachelor's degree in Mechanical Engineering or related field; Master's degree preferred
7+ years of mechanical engineering experience with a focus on thermal-fluid systems with a focus on heat exchanger design, analysis, and development
Demonstrated experience designing, analyzing, and optimizing heat exchangers (shell-and-tube, fined heat exchangers, heat sinks, printed circuit heat exchangers, heat pipes, etc) for high temperature applications
Hands-on experience in testing of heat exchangers, energy, and power conversion systems
Strong foundation in thermodynamics, conjugate heat transfer, fluid mechanics, and thermal coatings, with the ability to perform thermal and hydraulic sizing calculations
Proficiency in 3D CAD software (SolidWorks, Creo, or similar) and experience designing complex flow paths and pressure-containing components
Experience with FEA and CFD software (ANSYS multiphysics, Nastran, or similar) for thermal stress analysis and fatigue life prediction under cyclic operating conditions
Familiarity with CFD tools for flow distribution, heat transfer optimization, and pressure drop analysis
Strong understanding of GD&T ASME Y14.5 and engineering drawing standards for precision-manufactured components
Knowledge of relevant standards and codes (ASME BPVC, TEMA, API, ISO) as applied to pressure vessels, heat exchangers, and rotating equipment
Experience designing for demanding operating environments, including thermal cycling, high-temperature creep, and corrosive or reactive working fluids
Excellent communication and collaboration skills with the ability to work across multidisciplinary teams

Preferred

Experience with renewable energy systems, thermal energy storage, or concentrated solar power

Benefits

Competitive salary and equity options.
Comprehensive benefits package, including health, dental, and retirement plans.
A dynamic work environment that fosters creativity and innovation.
Opportunities for professional growth and development in a rapidly evolving industry.
Relocation assistance.

Company

Exowatt

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Powering AI with 24-hour Dispatchable Solar

H1B Sponsorship

Exowatt has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (4)

Funding

Current Stage
Early Stage
Total Funding
$140M
Key Investors
FelicisHSBC Innovation Banking
2025-11-13Series A· $50M
2025-04-22Series A· $35M
2025-04-22Debt Financing· $35M
Company data provided by crunchbase