Senior Mechanical Engineer - Structural Analysis jobs in United States
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Blue Origin · 1 day ago

Senior Mechanical Engineer - Structural Analysis

Blue Origin is a company focused on developing reusable, safe, and low-cost space vehicles and systems. The Senior Mechanical Engineer - Structural Analysis will lead structural verification for lightweight, deployable space hardware and drive analysis and test correlation to ensure producibility and flight readiness.

AerospaceManufacturingNational SecurityRenewable Energy
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Responsibilities

Perform structural analysis for deployable mechanisms across concept, design, test, and flight certification: static, modal, random/sine vibration, shock, acoustic; establish margins
Build, validate, and maintain finite element models including contact, geometric nonlinearity, buckling, fatigue, fracture risk, transient deployment dynamics, etc
Develop loads and environments (acoustic, random vibe, shock, etc.); derive requirements and margins; author structural verification plans
Develop load paths and stiffness requirements for panels, frames, harness routing, and mechanisms; drive mass optimization while meeting stiffness/frequency/life/reliability requirements
Analyze Carbon Fiber Reinforced Polymer/Plastic/metallic hybrid structures; material allowables, joints/adhesives, fastener design
Execute dynamic analysis for deployment events; flexible-body multibody dynamics, hinge friction/stiction, latching shock, damping, and tip-off/energy management
Perform tolerance stack and Geometric Dimensioning and Tolerancing assessments impacting structural performance and deployment
Support qualification test planning and execution; define test levels, fixtures, instrumentation, and correlation strategy
Reduce and correlate test data to models; update allowables and model fidelity
Provide inputs to thermal‑structural coupling and deployment dynamics teams
Author analysis reports for program reviews; sign off drawings and change requests
Collaborate with Manufacturing on DFM constraints, handling loads, and tooling stiffness
Mentor junior engineers; perform peer reviews; provide best practice guidance
Work effectively in a scrappy cross-disciplinary R&D environment with a geographically distributed team

Qualification

Structural analysisFinite Element Analysis (FEA)CFRP/metal hybrid analysisDynamic analysisTest planningFEM modeling techniquesCollaborationMentoringProblem solvingCommunication

Required

BS in ME/Aero (or equivalent)
8+ years structural analysis for aerospace hardware
Experience in relevant FEA tools (i.e. NASTRAN/Abaqus/ANSYS/HyperMesh): static, modal, random/sine vibe, shock, acoustic
Experience in CFRP/metal hybrid analysis: laminate theory, allowables, bonded/bolted joints, fastener design
Proficiency understanding of FEM modeling techniques (boundary conditions, bolted connections, contact, verification methods, etc.)
Experience generating loads/environments and deriving structural requirements/margins
Test planning (levels, fixtures, instrumentation) and correlation

Preferred

MS in ME/Aero (or equivalent)
Experience with composite failure criteria, bearing/bypass/net‑tension methods
Acoustic/shock environments experience; thermal‑structural coupling and deployment dynamics inputs
Drawing sign‑off authority and CR disposition experience
Experience testing materials, joints, components and systems
Experience with Creo and Windchill
Experience with manufacturing methods, material selection, testing, characterization & allowable development

Benefits

Medical
Dental
Vision
Basic and supplemental life insurance
Paid parental leave
Short and long-term disability
401(k) with a company match of up to 5%
Education Support Program
Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.

Company

Blue Origin

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Blue Origin is an aerospace company that focuses on lowering the cost of spaceflight and helping to explore the solar system.

Funding

Current Stage
Late Stage
Total Funding
$185.35M
Key Investors
NASAUnited States Space Force
2024-02-20Secondary Market
2024-01-24Undisclosed· $18M
2021-12-03Grant· $130M

Leadership Team

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David Limp
Chief Executive Officer
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Tim Collins
Vice President Supply Chain
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Company data provided by crunchbase