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Oliver Healthcare Packaging · 4 days ago

Sr. Process Engineer

New Britain, PA

Full-time

Onsite

Senior Level

5+ years exp

Oliver Healthcare Packaging is focused on improving safety, quality, and efficiency in manufacturing processes. The Sr. Process Engineer will lead initiatives to enhance manufacturing capabilities, ensure compliance with safety and quality standards, and manage projects that drive operational excellence.

Health CareManufacturingMedicalPackaging Services

H1B Sponsor Likely

Responsibilities

Ensure that new and existing manufacturing equipment modifications are designed to minimize safety hazards. Ensure that all manufacturing equipment is operated in the safest possible manner

Ensure that manufacturing and converting processes incorporate safe work practice and limit the risk of ergonomic injury

Design new systems and processes to deliver Six Sigma process capability levels. Improve existing process capability levels through thoughtful analysis and investments in new equipment and upgrades to existing processes

Work closely with the Technical and Operations teams to validate new manufacturing equipment, including installation qualification (IQ), operational qualification (OQ), and performance qualification (PQ)

Leverage the company’s systems and standards for procedures, work instructions, document management, and employee training

Ensure quality problems are quickly identified, contained, eliminated, and prevented from recurring

Respond to customer complaints through the disciplined application of the company’s CA/PA procedure. Contain potential problems, investigate causes, implement solutions and prevent the problem from recurring. Ensure that approach and results are communicated to the customer

Coordinate the efficient and effective specification, procurement and installation of new equipment and upgrades with suppliers and sub-contractors

Provide manufacturing insight and project deliverables to new or modified product projects and ensure timely transition into manufacturing, with consideration to robust design, cost effectiveness and process validation

Drive Overall equipment effectiveness (OEE) to best-in-class levels through targeted improvement and process control efforts, including work standards, robust training, statistical process control, error-proofing, rapid changeover methods, and thoughtful scheduling

Identify, deploy and report critical process control and monitoring methodologies

Support, monitor and improve factory preventive maintenance procedures and results; seek and act on gaps or improvement opportunities

Identify, justify, execute and report structural cost reductions to improve quality and cost performance including automation opportunities, alternate process selections and qualification, and defect reduction

Ensure that customer specifications are efficiently and effectively translated into a functional work order and capable manufacturing process. Provide key engineering oversight to manufacturing change management activities through execution and reporting of accurate, thorough and insightful test plans, protocols and reports consistent with company SOPs

Oversee engineering documentation and specification preparation, submission and approval to ensure accuracy and completeness. Write/update work instructions, procedures, calibration instructions, and test procedures as required

Work cross functionally to provide the information needed to maintain accurate Engineering Masters and Quality Documentation

Lead and report progress of key projects using appropriate methodologies and sound engineering approach to ensure continuous and quantum improvement

Qualification

Process EngineeringSix SigmaCGMP KnowledgeProject ManagementPLC ProgrammingData Analysis2D3D CADMicrosoft OfficeTechnical WritingCommunication

Required

B.S. in Mechanical, Electrical, Manufacturing Engineering or closely related field

Process Engineer - 1 – 4 years

Sr. Process Engineer - 5 + years

Strong technical and mechanical skills including pneumatics, electrical controls, PLC programming

Project Management experience

Experience with electronic and information systems including network communications, vision systems, and other data collection systems

Skilled communicator with strong speaking /presenting and technical writing skills

2D and 3D CAD experience desired (AutoCAD 2D and Solidworks 3D preferred)

Knowledge and experience in cGMP; knowledge of QSRs, and ISO 13485 desirable

Skilled in data analysis including manufacturing statistical concepts

Solid Microsoft Office skills and experience in enterprise applications

Ability to travel (US and internationally)

Ability to work evenings and/or weekends

Preferred

B.S. degree

3-5 years minimum experience in closely related function

Company

Oliver Healthcare Packaging

Oliver Healthcare Packaging is a medical product packaging company.

Founded in 1890

Grand Rapids, Michigan, USA

501-1000 employees

https://www.oliverhcp.com

H1B Sponsorship

Oliver Healthcare Packaging has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)

Distribution of Different Job Fields Receiving Sponsorship

Represents job field similar to this job

Trends of Total Sponsorships

2025 (2)