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Hyundai America Technical Center, Inc. (HATCI) · 1 week ago

FRT & RR Suspension Engineer I

Superior, MI

Full-time

Onsite

New Grad, Entry Level

0+ years exp

Hyundai America Technical Center, Inc. (HATCI) is looking for an Engineer I to join their Chassis Engineering Design Team. The role involves supporting the design, development, and validation of front and rear suspension systems for SUVs, pickup trucks, and off-road vehicles, while collaborating with cross-functional teams to ensure integration and performance standards are met.

Automotive

No H1B

Responsibilities

Support Suspension Design: Engage in and learn the end-to-end design of front and rear suspension components (e.g., control arms, springs, dampers, linkages, subframes, bushings, etc.) using CATIA V5. Generate detailed 3D models and 2D drawings; responsible for CAD release for prototyping and production. Some CATIA V5 training would be available in-house

Support Mechanical Analysis: Support and learn about FEA and kinematic/dynamic analyses with CAE groups/teams to ensure designs meet strength, stiffness, durability, and ride/handling targets. Analyze loads (i.e., static, dynamic, and fatigue) and iterate designs for weight, cost, and performance

Support Concept Development: Support and learn about the development of and documentation of suspension concepts and packaging layouts, considering vehicle geometry, articulation, ground clearance, steering geometry, and off-road requirements. Ensure concepts align with project requirements and standards

Validation Planning and Testing: Support and learn the validation plans for suspension systems by aiding in test plan creation efforts, supporting prototype builds, and conducting bench and full-vehicle tests (e.g., durability, NVH, ride comfort, handling, off-road performance, etc.). Analyze the correlation between test data and simulation results and follow requests for design refinements (as needed)

Supplier Coordination: Collaborate with suppliers concerning the design and development of suspension components. Aid in technical direction and review supplier CAD models and drawings. Support the supplier design review process and ensure supplier deliverables meet specifications and quality standards

Design Review and Documentation: Support and participate in design reviews, DFMEA (Design Failure Mode and Effects Analysis)/PFMEA (Process Failure Mode and Effects Analysis) sessions, and design-for-manufacturing discussions. When needed to support project-related work, prepare and support maintaining engineering documents (e.g., specifications, test reports, control plans, etc.) in adherence to and compliance with industry and regulatory standards

Documentation and CAD Modeling: Create and maintain detailed engineering documentation. Develop 3D models and 2D drawings in CATIA V5 for all components and assemblies (including applying GD&T as needed). Author and update technical specifications, DFMEAs, design review materials, and engineering reports to support program milestones and production readiness

Problem Solving and Continuous Improvement: Investigate and resolve engineering issues during development and support after-production launch issues (if requested). Support the implementation of corrective actions and collaborate with other team members on continuous improvement efforts of suspension designs and development processes. Review IQS, VDS, JP Power, and Consumer Reports to support warranty and quality issues

Cross-Functional Collaboration: Work closely with manufacturing, quality, and product engineering teams to ensure designs are feasible for production and service. Participate and support in APQP (Advanced Product Quality Planning)/PPAP (Production Part Approval Process)-type processes to support vehicle program launches

Leadership and Mentorship: Learn best practices, design requirements, and how to manage projects from Chassisteam members

Travel: Travel up to 20% of the time, both domestically and internationally

Qualification

Suspension designCATIA V5Mechanical analysisFEAChassis engineeringVehicle dynamicsCAD softwareNVH performanceInnovative thinkingTeam collaborationProblem solvingTime managementCommunication skills

Required

Bachelor's degree in mechanical engineering, automotive engineering, or a related field

0-3 years of professional experience in chassis and suspension design, with a focus on front and rear suspension systems

Experience specifically with pickup trucks, SUVs, or off-road vehicles is highly preferred

Experience working on electric or hybrid vehicle suspension systems

In-depth understanding of vehicle ride and handling, off-road performance, and NVH considerations specific to heavy-duty trucks and SUVs

Good working knowledge of vehicle body and NVH performance

Knowledge of solid axle and independent suspension systems in off-road conditions

Proficiency with CAD software (e.g., CATIA V6, NX, Solidworks, etc.)

Experience using engineering tools to create and modify 2D and 3D drawings

Familiarity with PDM (e.g., ENOVIA V6) or Windchill PLM systems

Knowledge of mechanical, industrial, or manufacturing engineering design and processes

Knowledge of tooling design variables and processes, along with related materials

Innovative thinking and proactive approaches to the technical direction of chassis components

Ability to explain technical topics to both technical and non-technical stakeholders

Adept in Microsoft programs, such as Excel, Outlook, PowerPoint, and Word

Excellent time management, self-management, and organization skills

Strong written, oral, and interpersonal skills

Valid Driver's License and a satisfactory driving record

Preferred

Master's degree in mechanical engineering, automotive engineering, or a related field

Proficiency in utilizing CAE tools (e.g., ANSYS, Nastran, and MATLAB/Simulink) for advanced suspension modeling, dynamic simulations, and/or product optimization