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Hyundai America Technical Center, Inc. (HATCI) · 2 days ago

Chassis Driveline Engineer II

Superior, MI

Full-time

Onsite

Mid Level

3+ years exp

Hyundai America Technical Center, Inc. (HATCI) is looking for a Chassis Driveline Engineer II to join their Chassis Engineering Design Team. This role involves supporting the design, development, and validation of driveline systems for U.S. vehicles, ensuring high performance and reliability through cross-functional collaboration and innovation.

Automotive

No H1B

U.S. Citizen Only

Responsibilities

Engage in the end-to-end design and engineering of driveline systems and components for 4WD and AWD vehicles, including transfer cases, power transfer units, and related mechanisms, to achieve performance and reliability targets

Engage in the end-to-end design and development of axle assemblies and shaft components (e.g., solid rear axles, front/rear half-shafts, prop shafts, and driveshafts), ensuring they can withstand high-torque loads and off-road conditions while meeting weight and durability goals

Engage in the end-to-end design and development of advanced differential systems (i.e., front and rear), including limited-slip units, torque-vectoring differentials, and electronic-locking differentials, to optimize traction, handling, and stability for both on-road and extreme off-road usage

Support comprehensive DVP&R (Design Verification Plan & Report) test plans for driveline components. Support bench tests, dynamometer tests, and vehicle field tests (on-road and off-road) to validate performance, durability, and NVH characteristics. Analyze test data and drive iterative design improvements based on results

Support with troubleshooting driveline-related issues throughout the development cycle. Support root cause analysis for any failures or performance gaps (using techniques such as 5-Whys, Fishbone, etc.) and implement effective design or process changes to resolve issues promptly

Work closely with cross-functional teams – including Vehicle Dynamics, Suspension, Powertrain, NVH, Manufacturing, and Quality – to ensure seamless integration of driveline systems into Hyundai, Kia, and Genesis vehicles. Coordinate packaging studies, interfaces, and systems integration to avoid conflicts and achieve performance objectives

Collaborate with suppliers for driveline components. Review and validate supplier designs or design-related changes, ensuring they meet all specifications and quality standards. Engage in supplier development activities and support the sourcing and manufacturing process for driveline parts

Ensure all designs comply with relevant regulatory and industry standards, including Federal Motor Vehicle Safety Standards (FMVSS) and applicable SAE standards for chassis and driveline systems. Incorporate these requirements into the design specifications and validation plans

Create and maintain detailed engineering documentation. Develop 3D models and 2D drawings in CATIA V5 for all components and assemblies (including applying GD&T as needed). Author and update technical specifications, DFMEAs (Design Failure Mode and Effects Analysis), design review materials, and engineering reports to support program milestones and production readiness

Mentor junior engineers on best practices and facilitate on-the-job learning

Remain current with emerging technologies and trends of driveline and off-road vehicle systems. Drive innovation by proposing new solutions or improvements (such as novel torque management systems or lightweight materials) to keep the company’s truck and off-road platforms at the forefront of performance and reliability. Lead or contribute to advanced engineering projects aimed at improving driveline efficiency, durability, and functionality

Travel up to 20% of the time, both domestically and internationally

Qualification

ChassisSuspension designDriveline systems developmentCAD software proficiencyElectric/hybrid vehicle systemsVehicle dynamics knowledgeNVH performance understandingSupplier coordinationProject management experienceInnovative thinkingTime managementInterpersonal skillsTechnical documentationProblem-solving skills

Required

Bachelor's degree in mechanical engineering, automotive engineering, or a related field

3+ years of professional experience in chassis and suspension design, with a focus on driveline systems

Experience specifically with pickup trucks, SUVs, or off-road vehicles is highly preferred

Experience working on electric or hybrid vehicle suspension systems

Prior experience with pick-up trucks, SUVs, or off-road vehicles and knowledge of their specific driveline systems, durability, set-up, articulation, etc., is advantageous

In-depth understanding of vehicle ride and handling, off-road performance, and NVH considerations specific to heavy-duty trucks and SUVs

Good working knowledge of vehicle body and NVH performance

Knowledge of solid axle and independent suspension systems in off-road conditions

Proficiency with CAD software (e.g., CATIA V6, NX, Solidworks, etc.)

CATIA V5 experience highly preferred, but not required

Experience using engineering tools to create and modify 2D and 3D drawings

Familiarity with PDM (e.g., ENOVIA V6) or Windchill PLM systems

Knowledge of mechanical, industrial, or manufacturing engineering design and processes

Knowledge of tooling design variables and processes, along with related materials

Innovative thinking and proactive approaches to the technical direction of chassis components

Ability to explain technical topics to both technical and non-technical stakeholders

Adept in Microsoft programs, such as Excel, Outlook, PowerPoint, and Word

An ability to prepare reports/spreadsheets (when needed) to support project-related work

Excellent time management, self-management, and organization skills

Strong written, oral, and interpersonal skills

Valid Driver's License and a satisfactory driving record

Preferred

Master's degree in mechanical engineering, automotive engineering, or a related field

Proficiency in utilizing CAE tools (e.g., ANSYS, Nastran, and MATLAB/Simulink) for advanced suspension modeling, dynamic simulations, and/or product optimization

Professional Engineer (PE) license or Six Sigma certification

Project management experience