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Hyundai America Technical Center, Inc. (HATCI) · 2 days ago

Wheels & Tires Engineer II

Superior, MI

Full-time

Onsite

Mid Level

3+ years exp

Hyundai America Technical Center, Inc. (HATCI) is looking for an Engineer II to join the Chassis Engineering Design Team. The role involves supporting the design, development, and validation of wheel and tire systems for U.S. SUV, pickup truck, and off-road vehicles, ensuring performance and regulatory compliance while collaborating with cross-functional teams.

Automotive

No H1B

Responsibilities

Engage in the end-to-end engineering of wheel and tire systems (i.e., wheels, tires, and related components) from concept through production

Use CATIA V5 to create 3D models and 2D drawings of wheels, tire/rim interfaces, and integration of TPMS (tire-pressure monitoring system) sensors

Ensure designs meet all performance targets (i.e., strength, weight, and cost) and integrate seamlessly with braking and suspension systems

Develop, support, and implement specialized off-road tire technologies such as beadlock wheel systems (for low-pressure off-road usage), mud-terrain and all-terrain tire packages, run-flat tire inserts, and central tire inflation/TPMS solutions

Support validation plans for wheel and tire designs by aiding in test plan creation and criteria efforts concerning durability, fatigue, impact, and off-road abuse testing of wheel and tire systems

Support vehicle-level testing for ride and handling, including ride tuning and handling dynamics evaluations on various terrains

Analyze test data and failure modes and iterate designs to meet rigorous Federal Motor Vehicle Safety Standards (FMVSS) and SAE performance standards

Support workload to ensure all wheel and tire systems comply with relevant regulations and industry standards, including adhering to FMVSS for wheels/tires and TPMS, as well as SAE and other applicable standards for tire sizing, load ratings, and performance

Prepare documentation and reports to demonstrate compliance and support homologation for targeted markets

Work closely with vehicle dynamics, suspension, brake, and body engineering teams to integrate wheel/tire systems without issues (e.g., brake caliper clearance, suspension travel, fender clearance, etc.)

Work with electrical/control teams on TPMS and any active tire pressure management

Coordinate with manufacturing and service teams to ensure the wheel and tire designs are feasible to produce, assemble, and service (including spare tire and jack/tool provisions)

Liaise with OEM and Tier 1 suppliers for wheels and tires

Develop specifications and requirements for supplier-designed components (e.g., custom tire compounds, wheel castings/forgings, etc.) and manage supplier deliverables

Lead design reviews with suppliers and resolve technical issues in development or production (e.g., tire uniformity problems, wheel finish issues, etc.)

Support wheel and tire subsystem projects on new vehicle programs

Develop timing plans, track progress of design and testing milestones, and ensure on-time delivery of components for prototype builds and production

Conduct design reviews, DFMEAs (Design Failure Mode and Effects Analysis), and DVP&R (Design Verification Plan & Report) for wheel/tire systems

Provide regular status updates to program management and proactively address any risks or roadblocks

Provide technical guidance and support to other engineers and team members

Travel up to 20% of the time, both domestically and internationally

Qualification

ChassisSuspension designWheelTire systemsCATIA V5Electric/hybrid vehicle systemsVehicle rideHandlingCAD software proficiencyProject managementInnovative thinkingWritten skillsInterpersonal skillsTime management

Required

Bachelor's degree in mechanical engineering, automotive engineering, or a related field

3+ years of professional experience in chassis and suspension design, with a focus on wheel and tire systems

Experience working on electric or hybrid vehicle suspension systems

In-depth understanding of vehicle ride and handling, off-road performance, and NVH considerations specific to heavy-duty trucks and SUVs

Good working knowledge of vehicle body and NVH performance

Knowledge of solid axle and independent suspension systems in off-road conditions

Proficiency with CAD software (e.g., CATIA V6, NX, Solidworks, etc.)

Experience using engineering tools to create and modify 2D and 3D drawings

Familiarity with PDM (e.g., ENOVIA V6) or Windchill PLM systems

Knowledge of mechanical, industrial, or manufacturing engineering design and processes

Knowledge of tooling design variables and processes, along with related materials

Innovative thinking and proactive approaches to the technical direction of chassis components

Ability to explain technical topics to both technical and non-technical stakeholders

Adept in Microsoft programs, such as Excel, Outlook, PowerPoint, and Word

Excellent time management, self-management, and organization skills

Strong written, oral, and interpersonal skills

Valid Driver's License and a satisfactory driving record

Preferred

Master's degree in mechanical engineering, automotive engineering, or a related field

Proficiency in utilizing CAE tools (e.g., ANSYS, Nastran, and MATLAB/Simulink) for advanced suspension modeling, dynamic simulations, and/or product optimization

Professional Engineer (PE) license or Six Sigma certification

Project management experience