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Hyundai America Technical Center, Inc. (HATCI) · 1 day ago

Sr. FRT & RR Suspension Engineer

Superior, MI

Full-time

Onsite

Senior Level

7+ years exp

Hyundai America Technical Center, Inc. (HATCI) is looking for a Senior Engineer to join the Chassis Engineering Design Team. The Sr. FRT & RR Suspension Engineer will lead design, development, and validation efforts concerning front and rear suspension systems for U.S. SUV, pickup truck, and off-road vehicles, ensuring high performance and reliability.

Automotive

No H1B

Responsibilities

Lead Suspension Design: Drive end-to-end design of front and rear suspension components (e.g., control arms, springs, dampers, linkages, subframes, bushings, etc.) using CATIA V5. Generate detailed 3D models and 2D drawings and oversee CAD release for prototyping and production. Some CATIA V5 training would be available in-house

Mechanical Analysis: Coordinate FEA and kinematic/dynamic analyses with CAE groups/teams to ensure designs meet strength, stiffness, durability, and ride/handling targets. Analyze loads (i.e., static, dynamic, and fatigue) and iterate designs for weight, cost, and performance

Concept Development: Develop and document suspension concepts and packaging layouts, considering vehicle geometry, articulation, ground clearance, steering geometry, and off-road requirements. Ensure concepts align with project requirements and standards

Validation Planning and Testing: Define, support, and execute validation plans for suspension systems by aiding in test plan creation efforts, supporting prototype builds, and conducting bench and full-vehicle tests (e.g., durability, NVH, ride comfort, handling, off-road performance, etc.). Analyze the correlation between test data and simulation results and follow requests for design refinements (as needed)

Supplier Coordination: Collaborate with suppliers concerning the design and development of suspension components. Provide technical direction and review supplier CAD models and drawings. Manage the supplier design review process and ensure supplier deliverables meet specifications and quality standards

Design Review and Documentation: Lead and participate in design reviews, DFMEA (Design Failure Mode and Effects Analysis)/PFMEA (Process Failure Mode and Effects Analysis) sessions, and design-for-manufacturing discussions. Prepare and maintain engineering documents (e.g., specifications, test reports, control plans, etc.) in adherence to and compliance with industry and regulatory standards

Documentation and CAD Modeling: Create and maintain detailed engineering documentation. Develop 3D models and 2D drawings in CATIA V5 for all components and assemblies (including applying GD&T as needed). Author and update technical specifications, DFMEAs, design review materials, and engineering reports to support program milestones and production readiness

Problem Solving and Continuous Improvement: Investigate and resolve engineering issues during development and support after-production launch issues (if requested). Implement corrective actions and drive continuous improvement efforts of suspension designs and development processes. Review IQS, VDS, JP Power, and Consumer Reports to support warranty and quality issues

Cross-Functional Collaboration: Work closely with manufacturing, quality, and product engineering teams to ensure designs are feasible for production and service. Participate and support in APQP (Advanced Product Quality Planning)/PPAP (Production Part Approval Process)-type processes to support vehicle program launches

Leadership and Mentorship: Mentor junior engineers on best practices and facilitate on-the-job learning

Travel: Travel up to 20% of the time, both domestically and internationally

Qualification

Mechanical EngineeringChassis DesignSuspension SystemsCATIA V5FEA AnalysisVehicle TestingCAE ToolsProject ManagementProblem SolvingLeadership SkillsInterpersonal SkillsTime Management

Required

Bachelor's degree in mechanical engineering, automotive engineering, or a related field

7+ years of professional experience in chassis and suspension design, with a focus on front and rear suspension systems

Experience specifically with pickup trucks, SUVs, or off-road vehicles is highly preferred

Experience working on electric or hybrid vehicle suspension systems

In-depth understanding of vehicle ride and handling, off-road performance, and NVH considerations specific to heavy-duty trucks and SUVs

Good working knowledge of vehicle body and NVH performance

Knowledge of solid axle and independent suspension systems in off-road conditions

Proficiency with CATIA V5

Experience using engineering tools to create and modify 2D and 3D drawings

Familiarity with PDM (e.g., ENOVIA V6) or Windchill PLM systems

Hands-on experience with mechanical analysis (i.e., FEA and analytical calculations) and suspension kinematics

Experience planning and executing vehicle or component tests (e.g., durability rigs, track testing, and NVH evaluations)

Knowledge of mechanical, industrial, or manufacturing engineering design and processes

Knowledge of tooling design variables and processes, along with related materials

Innovative thinking and proactive approaches to the technical direction of chassis components

Ability to explain technical topics to both technical and non-technical stakeholders

Adept in Microsoft programs, such as Excel, Outlook, PowerPoint, and Word

Flexibility with program and process changes, as Hyundai/Kia/Genesis is willing to make late changes to satisfy customer needs

Excellent time management, self-management, and organization skills

Strong written, oral, interpersonal, and leadership skills

Strong problem-solving skills

Willingness to attend training sessions, workshops, or conferences to enhance skills and knowledge

Valid Driver's License and a satisfactory driving record

Preferred

Master's degree in mechanical engineering, automotive engineering, or a related field

Proficiency in utilizing CAE tools (e.g., ANSYS, Nastran, and MATLAB/Simulink) for advanced suspension modeling, dynamic simulations, and/or product optimization

Professional Engineer (PE) license or Six Sigma certification

Experience with vehicle program launches (from concept to production)

Project management experience