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Hyundai America Technical Center, Inc. (HATCI) · 1 day ago

Sr. Chassis Driveline Engineer

Superior, MI

Full-time

Onsite

Senior Level

7+ years exp

Hyundai America Technical Center, Inc. (HATCI) is looking for a Senior Engineer to join the Chassis Engineering Design Team. The Sr. Chassis Driveline Engineer will lead the design, development, and validation of chassis driveline systems for U.S. SUV, pickup truck, and off-road vehicles, ensuring performance, reliability, and compliance with industry standards.

Automotive

No H1B

Responsibilities

Lead the engineering of driveline systems and components for 4WD and AWD vehicles, including transfer cases, power transfer units, and related mechanisms, to achieve performance and reliability targets

Design and develop axle assemblies and shaft components (e.g., solid rear axles, front/rear half-shafts, prop shafts, and driveshafts), ensuring they can withstand high-torque loads and off-road conditions while meeting weight and durability goals

Engineer advanced differential systems (i.e., front and rear), including limited-slip units, torque-vectoring differentials, and electronic-locking differentials, to optimize traction, handling, and stability for both on-road and extreme off-road usage

Define, support, and execute comprehensive DVP&R (Design Verification Plan & Report) test plans for driveline components. Support bench tests, dynamometer tests, and vehicle field tests (on-road and off-road) to validate performance, durability, and NVH characteristics. Analyze test data and drive iterative design improvements based on results

Monitor and troubleshoot driveline-related issues throughout the development cycle. Support root cause analysis for any failures or performance gaps (using techniques such as 5-Whys, Fishbone, etc.) and implement effective design or process changes to resolve issues promptly

Work closely with cross-functional teams – including Vehicle Dynamics, Suspension, Powertrain, NVH, Manufacturing, and Quality – to ensure seamless integration of driveline systems into Hyundai, Kia, and Genesis vehicles. Coordinate packaging studies, interfaces, and systems integration to avoid conflicts and achieve performance objectives

Liaise with OEM and Tier 1 suppliers for driveline components. Review and validate supplier designs or design-related changes, ensuring they meet all specifications and quality standards. Oversee supplier development activities and support the sourcing and manufacturing process for driveline parts

Ensure all designs comply with relevant regulatory and industry standards, including Federal Motor Vehicle Safety Standards (FMVSS) and applicable SAE standards for chassis and driveline systems. Incorporate these requirements into the design specifications and validation plans

Create and maintain detailed engineering documentation. Develop 3D models and 2D drawings in CATIA V5 for all components and assemblies (including applying GD&T as needed). Author and update technical specifications, DFMEAs (Design Failure Mode and Effects Analysis), design review materials, and engineering reports to support program milestones and production readiness

Mentor junior engineers on best practices and facilitate on-the-job learning

Remain current with emerging technologies and trends of driveline and off-road vehicle systems. Drive innovation by proposing new solutions or improvements (such as novel torque management systems or lightweight materials) to keep the company’s truck and off-road platforms at the forefront of performance and reliability. Lead or contribute to advanced engineering projects aimed at improving driveline efficiency, durability, and functionality

Travel up to 20% of the time, both domestically and internationally

Qualification

Chassis driveline designAxleShaft designDifferential systems engineeringCATIA V5 proficiencyVehicle dynamics knowledgeElectric/hybrid vehicle experienceValidationTestingSupplier coordinationMechanical engineering knowledgeInnovative thinkingLeadership skillsProblem-solving skillsCommunication skillsTime management

Required

Bachelor's degree in mechanical engineering, automotive engineering, or a related field

7+ years of professional experience in chassis and suspension design, with a focus on driveline systems

Experience specifically with pickup trucks, SUVs, or off-road vehicles is highly preferred

Experience working on electric or hybrid vehicle suspension systems

In-depth understanding of vehicle ride and handling, off-road performance, and NVH considerations specific to heavy-duty trucks and SUVs

Good working knowledge of vehicle body and NVH performance

Knowledge of solid axle and independent suspension systems in off-road conditions

Proficiency in CATIA V5

Experience using engineering tools to create and modify 2D and 3D drawings

Familiarity with PDM (e.g., ENOVIA V6) or Windchill PLM systems

An ability to perform detailed component design and analytical calculations concerning strength, fatigue, and performance

Knowledge of mechanical, industrial, or manufacturing engineering design and processes

Knowledge of tooling design variables and processes, along with related materials

Innovative thinking and proactive approaches to the technical direction of chassis components

Ability to explain technical topics to both technical and non-technical stakeholders

Adept in Microsoft programs, such as Excel, Outlook, PowerPoint, and Word

Flexibility with program and process changes, as Hyundai/Kia/Genesis is willing to make late changes to satisfy customer needs

Excellent time management, self-management, and organization skills

Strong written, oral, interpersonal, and leadership skills

Strong problem-solving skills

Willingness to attend training sessions, workshops, or conferences to enhance skills and knowledge

Valid Driver's License and a satisfactory driving record

Preferred

Master's degree in mechanical engineering, automotive engineering, or a related field

Proficiency in utilizing CAE tools (e.g., ANSYS, Nastran, and MATLAB/Simulink) for advanced suspension modeling, dynamic simulations, and/or product optimization

Professional Engineer (PE) license or Six Sigma certification

Experience with vehicle program launches (from concept to production)

Project management experience