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Castelion · 6 days ago

Senior Materials & Process Engineer

Torrance, CA

Full-time

Onsite

Senior Level

5+ years exp

Castelion is bringing a new approach to defense development and production, focusing on innovative manufacturing strategies. They are seeking a Senior Materials & Process Engineer to develop and validate epoxy bonding processes for hypersonic missiles, collaborating with engineering teams to ensure product quality and compliance.

AerospaceGovernmentManufacturingMilitaryNational Security

No H1B

U.S. Citizen Only

Hiring Manager

Andy R.

Responsibilities

Evaluate and select appropriate materials based on design requirements, performance specifications, and cost-effectiveness

Develop, improve, and optimize manufacturing processes, ensuring efficient and cost-effective production while maintaining product quality

Design test plans and conduct material testing (mechanical, thermal, etc.) to evaluate suitability for specific applications

Investigate material or process-related failures and develop corrective actions to prevent recurrence

Prepare technical reports, material specifications, and process documentation to support product development, quality assurance, and regulatory compliance

Stay updated on new materials, emerging technologies, and industry best practices to improve materials and processes and enhance product performance

Support the development of internal engineering and quality processes to standardize and accelerate material evaluation, implementation, and qualification

Lead and coordinate internal and external M&P efforts, including the development of material and process specifications, supplier qualifications, part qualifications, mechanical testing, and customer-facing updates

Qualification

Epoxy bonding processesMaterials characterization techniquesMaterials properties knowledgeFailure analysis experienceInterfacial strength characterizationIndustry regulations knowledgeProblem-solving skillsAttention to detailCommunication skillsTeamwork ability

Required

Education: Bachelor's degree in Materials Science, Mechanical Engineering, Chemical Engineering, or related field. A Master's degree is a plus

Experience: 5+ years of experience in materials and processes engineering, preferably within aerospace/automotive

Knowledge: Strong knowledge of materials properties, testing methods, and manufacturing processes (e.g., casting, welding, additive manufacturing, etc.)

Skills: Proficient in materials characterization techniques (e.g. metallographic mounting, OM/SEM microscopy, mechanical testing)

Skills: Strong problem-solving skills and attention to detail

Skills: Excellent communication skills, both written and verbal

Skills: Ability to work in a fast-paced, multidisciplinary team environment

Must be willing to work extended hours and/or weekends as needed

Must be able to travel up to 10% of the time

To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State