Avionics Process Engineer jobs in United States
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Merlin · 2 days ago

Avionics Process Engineer

Merlin is a venture backed aerospace startup building a non-human pilot to enable both reduced crew and uncrewed flight. The Avionics Process Engineer will partner with engineering, program, and quality teams to design and implement scalable development processes for autonomous aerospace applications.

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Growth Opportunities
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Responsibilities

Design and implement scalable and compliant development processes for integrated software and hardware systems used in autonomous aerospace applications
Standardize workflows for systems engineering, requirements management, design reviews, integration, and validation across multi-disciplinary teams
Define interfaces between embedded software, avionics hardware, autonomy stacks, and control systems to streamline collaboration and delivery
Drive tool selection, integration, and automation for development pipelines, including PLM, ALM, version control, simulation environments, and CI/CD
Lead process documentation efforts to meet industry standards including DO-178C, DO-254, ARP4754A, and other applicable aerospace regulations
Collaborate with systems, software, hardware, and flight test teams to ensure consistency, traceability, and verification from concept to deployment
Develop and monitor engineering process metrics (quality, velocity, traceability, compliance) to identify opportunities for improvement
Facilitate retrospectives, root cause analyses, and corrective/preventive action planning to drive continuous improvement
Support audits, technical reviews, and certification documentation as required by regulatory and customer bodies

Qualification

Aerospace EngineeringSystems EngineeringProcess EngineeringAerospace StandardsDevelopment ToolsTechnical DocumentationAnalytical SkillsCommunication SkillsFacilitation Skills

Required

Bachelor's or Master's degree in Aerospace Engineering, Systems Engineering, Computer Science, Electrical Engineering, or a related field
4+ years of experience in process engineering, systems engineering, or engineering operations within aerospace, defense, or autonomous vehicle domains
Strong understanding of the software and hardware development lifecycle, including systems integration and verification for complex platforms
Experience with aerospace standards such as DO-178C, DO-254, ARP4754A, or MIL-STD processes
Familiarity with development and lifecycle tools such as Jira, Confluence, Git/GitLab, Jenkins, DOORS, Polarion, or similar
Ability to document and optimize technical processes across systems, software, and hardware engineering domains
Excellent analytical, communication, and facilitation skills

Preferred

Experience supporting FAA, NASA, DoD, or other regulated aerospace programs
Background in autonomous systems, robotics, or AI/ML integration for mission-critical applications
Knowledge of model-based systems engineering (MBSE), digital thread, or digital twin concepts
Certifications in Lean, Six Sigma, CMMI, or related process improvement frameworks

Benefits

Health
Dental
Life
Unlimited vacation
401k with match

Company

Merlin

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Merlin is the leading U.S.-based developer of cost-effective, takeoff-to-touchdown autonomy for both legacy and next-generation airborne systems.

Funding

Current Stage
Growth Stage
Total Funding
$133.5M
Key Investors
First Round Capital
2025-08-14Acquired
2022-07-13Series B· $105M
2021-05-26Series A· $25M

Leadership Team

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Matthew George
CEO
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Ryan Carrithers
Chief Financial Officer
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Company data provided by crunchbase