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Collins Aerospace · 2 days ago

Principal Design Engineer – Sustaining Programs (Onsite)

Rome, NY

Full-time

Onsite

Senior Level, Lead/Staff

$108K/yr - $204K/yr

5+ years exp

Collins Aerospace is a leading company in the aerospace sector, focused on providing innovative solutions for modern flight. The Principal Design Engineer will lead cross-functional teams to implement engineering solutions that enhance product integrity and improve manufacturability, while also mentoring early-career engineers.

AerospaceIndustrialMilitarySatellite Communication

No H1B

U.S. Citizen Only

Responsibilities

Provide experienced engineering support to production by training cross-functional teams on engineering requirements, product functionality, and preservation of product integrity throughout manufacturing processes

Analyze and disposition discrepant material based on technical assessment and product function

Drive engineering changes to improve producibility of legacy products, supported by strong technical substantiation

Liaise with New Product Introduction (NPI) teams to ensure seamless transition from Low-Rate Initial Production (LRIP) through full-rate production

Lead engineering projects aimed at reducing non-conformances caused by process variation or measurement system error

Facilitate root cause identification and clear problem definition with manufacturing cell teams

Design and execute test plans to evaluate risk and validate proposed changes

Review and assess measurement systems and tools, recommending improvements where needed

Implement corrective actions and monitor effectiveness using objective data

Create, update, and sustain site procedures to ensure long-term process stability

Communicate project progress and results through presentations and by leading technical discussions with senior leadership and customers

Apply advanced-to-expert knowledge of engineering principles to solve complex problems and guide project direction

Mentor early-career engineers, sharing technical expertise and supporting professional growth

Utilize strong proficiency in Geometric Dimensioning and Tolerancing (GD&T) to ensure design and manufacturing accuracy

Qualification

Mechanical EngineeringAerospace EngineeringProblem-SolvingGeometric DimensioningTolerancing (GD&T)Statistical Process Control (SPC)Lean ManufacturingCAD SystemsCross-Functional LeadershipMentoringCollaboration

Required

Typically requires a degree in Science, Technology, Engineering or Mathematics (STEM) and minimum 8 years prior relevant experience or an Advanced Degree in a related field and minimum 5 years of experience

Preferred

Bachelor's or master's degree in mechanical or aerospace engineering, demonstrating a strong technical foundation

Proven experience in automotive, manufacturing, or aerospace industries, applying engineering expertise to complex, high-impact projects

Hands-on experience with dynamics, vibrations, and rotating equipment, solving challenging mechanical problems

Exceptional problem-solving skills, including RCCA, Statistical Process Control (SPC), and Lean Manufacturing, to drive measurable improvements

Proficiency with CAD systems and 3D modeling tools, enabling precise design, analysis, and manufacturing solutions

Influential and collaborative leader, with a track record of successfully guiding cross-functional teams and delivering engineering projects that achieve tangible results