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Design West Technologies, Inc. · 3 days ago

Senior Welding Engineer

Tustin, CA

Full-time

Onsite

Senior Level

7+ years exp

Design West Technologies Inc. is a leading provider of cutting-edge aerospace and military technologies. The Senior Welding Engineer is responsible for leading all welding engineering activities to support aerospace and military manufacturing programs, ensuring compliance with stringent requirements and driving continuous improvement in welding processes.

AerospaceMachinery ManufacturingManufacturingMechanical EngineeringSecurity

No H1B

Security Clearance Required

U.S. Citizen Only

Responsibilities

Develop, qualify, and optimize welding procedures (WPS/PQR) in accordance with AWS D17.1, AWS D1.1, NADCAP, AS9100, and applicable MIL-STD requirements

Provide advanced engineering support for TIG, MIG, resistance welding, laser welding, and other special processes

Interpret engineering drawings, specifications, blueprints, and models for weld requirements and manufacturability

Lead root cause analysis and corrective actions for weld-related nonconformances

Ensure welding processes meet internal, customer, and regulatory requirements

Maintain compliance with NADCAP Welding and special process audits

Support continuous improvement initiatives using Lean, Six Sigma, and process capability methodologies

Develop and maintain welding specifications, process instructions, and standard work

Provide expertise in materials such as aluminum alloys, stainless steel, titanium, and high-temperature aerospace alloys

Analyze heat-affected zones (HAZ), distortion, and metallurgical characteristics associated with welding

Support material selection and weld joint design for new aerospace/defense programs

Train, certify, and technically guide welders and operators

Support new product introduction (NPI), prototype builds, and production transitions

Evaluate and implement new welding technologies, equipment, and automation

Collaborate with Quality on weld inspection, NDT results, and acceptance criteria

Prepare and maintain technical documentation, including weld procedure specifications, test reports, deviation requests, and qualification records

Participate in customer reviews, audits, and technical meetings

Qualification

Welding engineering experienceAS9100 knowledgeAWS D17.1 knowledgeNADCAP complianceWelding metallurgyCAD software proficiencyProblem-solving abilitiesMaterial selectionRoot cause analysisCommunicationProject leadershipMentoring skillsTechnical documentation

Required

7-10+ years of welding engineering experience in aerospace, defense, or military manufacturing environments

Strong knowledge of AS9100, MIL-STD, AWS D17.1, and NADCAP requirements

Experience with aerospace materials and fabrication processes

Advanced understanding of welding metallurgy and process controls

Proficiency with CAD/3D modeling software (SolidWorks, Creo, or similar)

Strong problem-solving abilities and experience conducting formal RCAs (e.g., 8D, Fishbone, 5-Why)

Excellent communication skills and ability to work cross-functionally

Ability to lead projects and mentor junior engineers/welders

Ability to work in a manufacturing/production environment

Occasional lifting up to 25 lbs

Must be able to obtain and maintain U.S. Government security clearance if required

Bachelor's degree in Welding Engineering, Materials Science, Mechanical Engineering, or related field

Preferred

Certified Welding Engineer (CWEng) or Certified Welding Inspector (CWI) - AWS

NADCAP audit experience

DoD or aerospace program exposure (DFARS, ITAR)

Company

Design West Technologies, Inc.

Founded in 1994, DWT is a nontraditional defense contractor with the expertise and technical capabilities to design new systems or develop and implement enhancements to existing products through comprehensive testing and analysis.

Founded in 1994

Tustin, California, USA

51-200 employees