Process Engineer, LFP Cell Assembly jobs in United States
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Tesla · 3 days ago

Process Engineer, LFP Cell Assembly

Tesla is seeking a driven and innovative Process Engineer to help scale and refine their next-generation battery cell manufacturing operations. The role involves developing, implementing, and optimizing advanced manufacturing methodologies to ensure efficient and high-quality production while collaborating with various engineering teams to enhance manufacturability and solve production challenges.

AutomotiveElectric VehicleEnergyManufacturingRenewable EnergyTransportation
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H1B Sponsor Likelynote

Responsibilities

Collaborate with cross functional teams in the development of process flows, control plan, GR&R, work instructions, process capability, rework procedures, calibration and qualification of tools, quality validation, risk assessments (PFMEA) & new product introduction
Collaborate with Original Equipment Manufacturers in the commissioning and start of production of new automated manufacturing equipment. Collaborate with EHS in the identification, prevention, and mitigation of safety hazards, proposing and implementing engineering solutions
Develop expertise in manufacturing processes. Understand process capabilities through critical data analysis and in depth understanding of the product. Develop and modify line layouts, including material flow, waste reduction, and ergonomics, utilizing Lean Manufacturing best practices
Analyze and optimize production processes to ensure safety while maximizing Overall Equipment Effectiveness (OEE) in cost effective means while driving to achieve world-class quality levels. Champion continuous improvement projects (CIP) to maximize yield, capacity, and capability
Responsible for diagnosing issues found during the part manufacturing process and drive corrective action back to source, resulting in root cause identification and elimination. Utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) and Eight Disciplines (8D)
Develop robust and clear data collection, visualization, and analysis tools. Enable data driven operational and financial decisions through predictive insights into tool and process performance, including integration of factory data systems and use of software such as MySQL, Python, R, JMP, Minitab, Tableau and Ignition
Monitor and reduce process variation using techniques such as Statistical Process Control (SPC) and Measurement Systems Analysis (MSA). Monitor and audit manufacturing processes to ensure product specifications and standards are achieved. Participate in the development and maintenance of FMEAs and control plans. Analyze, develop, process, and implement Engineering Change Orders
Create and maintain Manufacturing Instructions, routings, and associated processes. Manage activities for process sustaining technicians to support day to day coverage of production, including developing and documenting appropriate rework procedures
Integrate and sustain MES (Manufacturing Execution Systems) for area of ownership to enhance traceability and manufacturing performance
Support 24 by 7 production operations

Qualification

Process EngineeringLean ManufacturingStatistical Process ControlData AnalysisSix SigmaDMAICManufacturing Execution SystemsOverall Equipment EffectivenessCommunication SkillsProblem-Solving SkillsTeam Collaboration

Required

Degree in Engineering, or equivalent experience
Knowledge of Statistical Process Control and its application
4+ years in a high volume, highly automated manufacturing facility developing and improving processes
Experience developing and improving process
Strong problem-solving skills and aptitude for learning systems quickly
Able to utilize structured problem-solving techniques such as DMAIC, Ishikawa, Five Why (5W) or Eight Disciplines(8D)
Strong ability to work and communicate effectively with team and peers within a manufacturing and engineering organization

Preferred

Demonstrated track record of Overall Equipment Effectiveness improvement activities
Experience in the use of a broad variety of test, control and data acquisition equipment and software
Experience on winding systems, industrial roll to roll web handling or similar
Experience on X-ray imaging, vision systems, laser process, laser welding or similar
Overall experience on power electronics, electrical measurements, testing and metrology systems

Benefits

Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program

Company

Tesla is an electric vehicle and clean energy company that provides electric cars, solar, and renewable energy solutions.

H1B Sponsorship

Tesla has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2796)
2024 (2113)
2023 (1304)
2022 (1227)
2021 (1102)
2020 (723)

Funding

Current Stage
Public Company
Total Funding
$20.12B
Key Investors
Societe GeneraleEuropean UnionPennDOT
2024-10-05Post Ipo Debt· $783M
2023-09-13Grant· $159.6M
2023-08-15Grant· $0.23M

Leadership Team

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Vaibhav Taneja
Chief Financial Officer
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Tom Zhu
SVP of Automotive
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Company data provided by crunchbase