Senior Staff Manufacturing Quality Engineer jobs in United States
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Boston Dynamics · 1 day ago

Senior Staff Manufacturing Quality Engineer

Boston Dynamics is a global leader in robotics innovation, renowned for developing highly advanced robots. They are seeking a Senior Staff Manufacturing Quality Engineer to support the Atlas program by leading the development of quality systems and ensuring high-quality production of complex electromechanical assemblies.

Artificial Intelligence (AI)RoboticsSoftware
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H1B Sponsor Likelynote

Responsibilities

Lead the development of quality systems for Prototype operations, including nonconformance management, traceability, documentation standards, and in-process quality gates
Define metrology practices and measurement requirements based on ASME standards, tailored for complex, precision components used in R&D and low-volume builds
Conduct capability studies, gauge R&R, and measurement system evaluations to establish long-term quality infrastructure. Support selection, calibration, and validation of inspection equipment and metrology tools
Write inspection protocols, acceptance criteria, control plans, and verification methods for critical mechanical, electrical, and electromechanical components
Partner with Hardware Engineering to identify CTQs, refine tolerances, and integrate manufacturability and quality considerations into evolving designs
Work with Manufacturing Engineering to implement process controls, error proofing, and quality checkpoints throughout the assembly workflow
Support prototype builds hands-on, diagnosing assembly issues via root causing methodologies, verifying quality criteria, and implement corrective actions for internal and supplier quality issues
Define quality metrics for low-volume production, including defect trends, supplier performance, dimensional conformance, and first-pass yield
Contribute to training materials, visual standards, SOPs, and quality documentation for assembly and inspection teams
Collaborate with Hyundai Motor Group teams as needed, leveraging their expertise in high-precision, high-volume quality systems

Qualification

Manufacturing Quality EngineeringProcess ValidationMetrologyASME GD&TRoot Cause AnalysisInspection EquipmentQuality Systems DevelopmentHands-on SupportCollaboration SkillsCommunication Skills

Required

Bachelor's degree in Manufacturing, Mechanical, Industrial, Electrical Engineering, or a related field; Master's degree a plus
6+ years of experience in manufacturing quality engineering, process validation, metrology, or advanced manufacturing of electromechanical systems
Strong capability with ASME GD&T, dimensional inspection, and measurement methods
Experience developing or implementing quality systems in prototype, R&D, or low-volume production environments
Demonstrated ability to write detailed, accurate inspection instructions, quality procedures, and verification documents
Hands-on experience with metrology tools, inspection equipment, incoming material verification, or measurement system development
Strong experience with root cause analysis, corrective actions, PFMEA, control plans, and structured problem-solving
Familiarity with torque control, precision fits, alignment features, shimming, and other high-accuracy assembly concepts
Ability to collaborate across design, manufacturing, and supply chain to resolve quality issues and improve build consistency
Strong communication skills with the ability to convey technical concepts clearly across teams
Comfortable supporting on-the-floor prototype builds and providing real-time quality guidance
Experience with CAD for drawing review, tolerancing understanding, and fixture/tooling discussions

Preferred

Experience in robotics, aerospace, precision actuators, or high-performance electromechanical systems
Familiarity with motion systems, motors, sensors, or high-accuracy assemblies
Experience with PLM systems such as Arena or Enovia for revision control and documentation management
Experience with MES platforms such as Tulip for quality or traceability workflows
Experience working with external suppliers, contract manufacturers, or design firms on tooling and quality requirements
Background supporting research-to-product transitions where designs and processes evolve rapidly

Benefits

Medical
Dental vision
401(k)
Paid time off
Annual bonus structure

Company

Boston Dynamics

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Boston Dynamics is an engineering company that specializes in building dynamic robots and software for human simulation.

H1B Sponsorship

Boston Dynamics has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (16)
2024 (25)
2023 (7)
2022 (6)
2020 (3)

Funding

Current Stage
Late Stage
Total Funding
$37M
Key Investors
SoftBank
2020-12-09Acquired
2019-02-06Series Unknown· $37M

Leadership Team

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Robert Playter
Chief Executive Officer
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Marc Theermann
Chief Strategy Officer
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Company data provided by crunchbase