Shield AI · 2 days ago
Senior Technician, Prototype (R4333)
Dallas, Texas
Full-time
Onsite
Senior Level
$28/hr - $42/hrShield AI is a company focused on aerospace systems and technologies. The Prototype Technician III is responsible for the precision assembly, inspection, and testing of complex wire harnesses and PCBAs, ensuring adherence to stringent quality standards and industry regulations.
Artificial Intelligence (AI)Autonomous VehiclesDronesMachine LearningNational Security
Responsibilities
Read and interpret aerospace schematics, technical drawings, and detailed work instructions
Measure, cut, strip, crimp, and terminate wires and cables to precise tolerances using specialized tools and equipment
Assemble wire harnesses, connectors, backshells, and shielding components per aerospace industry standards
Route wires carefully to meet form board layouts, bend radii, and environmental specifications
Perform board hardening and gel coating procedures
Coordinate with Avionics team members for the successful testing and provisioning of software on to Boards
Conduct engine assembly, disassembly, and integration for UAV propulsion systems
Perform composite assembly work including basic layup procedures, bonding, vacuum bagging, running cure cycles, etc
Diagnose and resolve mechanical, electrical, and performance issues
Work closely with engineers and flight test teams to ensure system readiness
Perform visual inspections, continuity testing, and high-voltage insulation resistance testing to verify conformance to aerospace standards
Ensure all work adheres to IPC/WHMA-A-620 Class 3, AS9100, and other aerospace quality requirements
Identify and repair defects, ensuring zero tolerance for errors that could impact safety or reliability
Maintain traceability of all components, wires, and work performed
Accurately complete production records, test logs, and quality assurance reports
Maintain detailed documentation for traceability and compliance with aerospace industry standards
Work closely with engineers, quality control, and production teams to troubleshoot and resolve technical issues
Provide feedback for process improvements and ensure compliance with lean manufacturing principles
Follow all safety regulations, including ESD (Electrostatic Discharge) prevention, PPE requirements, and cleanroom protocols where applicable
Maintain a clean and organized workspace in line with aerospace safety standards
Qualification
Required
Strong proficiency in reading and interpreting aerospace schematics, blueprints, and work instructions
Experience in wire harness assembly, including crimping, soldering, and connector assembly
Experience handling and working with PCBAs
Composite assembly skills including basic layup procedures, bonding, vacuum bagging, running cure cycles, etc
Engine assembly, disassembly, and integration
Familiarity with aerospace-specific components such as MIL-SPEC connectors, backshells, braiding, and shielding
Experience with quality standards like IPC/WHMA-A-620 Class 3, AS9100, and MIL-STD requirements
Ability to work with tight tolerances and ensure 100% quality in all wire harness assemblies
Strong problem-solving skills for identifying and addressing manufacturing defects
IPC/WHMA-A-620 Certification required or willingness to obtain
Ability to work with small components, perform repetitive tasks, and sit or stand for extended periods
Good manual dexterity and hand-eye coordination
Preferred
Certification in soldering to J-STD-001 standards preferred
Company
Shield AI
Shield AI is a deep-tech company that focuses on developing AI-powered systems to enhance the safety of service members and civilians.
Founded in 2015
1001-5000 employees
H1B Sponsorship
Shield AI has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (3)
2024 (3)
2021 (1)
Funding
Current Stage
Late StageTotal Funding
$1.31BKey Investors
Hercules CapitalUS Innovative Technology FundSnowpoint Ventures
2025-03-06Series F· $240M
2023-12-29Debt Financing· $200M
2023-10-31Series F· $300M
Leadership Team
Gary Steele
Chief Executive Officer
Brandon Tseng
Co-Founder
Recent News
Company data provided by crunchbase