Tesla · 1 day ago
Sr. Failure Analysis Engineer, Analytical Chemistry
Palo Alto, CA
Full-time
Onsite
Mid, Senior Level
$84K/yr - $192K/yr
0+ years expTesla is a leading electric vehicle and clean energy company, and they are seeking a Senior Failure Analysis Engineer specializing in Analytical Chemistry. The role involves leading failure analysis on electromechanical components, investigating failures, and collaborating with various engineering teams to improve product reliability and innovation.
AutomotiveElectric VehicleEnergyManufacturingRenewable EnergyTransportation
Responsibilities
Lead failure analysis on electromechanical components using analytical chemistry techniques including DSC, TGA, FTIR, Raman, GC/MS, HPLC, and chromatography methods
Perform materials characterization to identify root causes such as chemical degradation, contamination, or structural defects
Apply failure analysis methods like cross-sectioning, polishing, SEM, XRF, microscopy, and hardness testing to evaluate components
Use fault tree analysis, failure modes and effects analysis, and root cause analysis to model and prioritize failure mechanisms
Interpret test data from non-destructive and destructive evaluations to recommend design or process changes
Collaborate with design, manufacturing, and quality teams to resolve issues and prevent recurrence
Develop testing protocols and analysis methods for complex investigations including statistical tools like Weibull analysis
Manage lab workflows including equipment maintenance and calibration
Produce technical reports and presentations on findings for stakeholders
Support continuous improvement in materials standards for high-voltage systems
Qualification
Required
PhD in Materials Science, Analytical Chemistry, Chemical Engineering, or related field, or equivalent experience
0-2 years of experience in failure analysis or materials characterization (academic research or internships count)
Proficiency in lab techniques including DSC, TGA, FTIR, Raman, GC/MS, chromatography, cross-sectioning, polishing, SEM, XRF, microscopy, and hardness testing
Familiarity with failure analysis frameworks such as fault tree analysis, failure modes and effects analysis, root cause analysis, and statistical reliability methods
Strong problem-solving and collaboration skills in fast-paced environments
Ability to develop new methods and manage priorities in dynamic settings
Preferred
Experience leading complex investigations of component failures
Benefits
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Company
Tesla
Tesla is an electric vehicle and clean energy company that provides electric cars, solar, and renewable energy solutions.
10001+ employees
H1B Sponsorship
Tesla has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2796)
2024 (2113)
2023 (1304)
2022 (1227)
2021 (1102)
2020 (723)
Funding
Current Stage
Public CompanyTotal Funding
$20.12BKey Investors
Societe GeneraleEuropean UnionPennDOT
2024-10-05Post Ipo Debt· $783M
2023-09-13Grant· $159.6M
2023-08-15Grant· $0.23M
Leadership Team
Vaibhav Taneja
Chief Financial Officer
Tom Zhu
SVP of Automotive
Recent News
2026-01-08
2026-01-08
2026-01-08
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