Masis Staffing Solutions · 1 day ago
Process Engineer
Leominster, MA
Full-time
Onsite
Mid, Senior Level
$90K/yr - $120K/yr
3+ years expMasis Staffing Solutions is seeking a Process Engineer to develop, implement, and maintain efficient injection molding processes. This role involves providing technical expertise, leading process development for new product launches, and driving continuous improvement initiatives while mentoring process technicians and molding personnel.
Human ResourcesInformation TechnologyStaffing Agency
Responsibilities
Plan, direct, and coordinate manufacturing equipment and processes to produce high-quality injection-molded products
Lead molding efforts for new program launches, process setups, and revisions
Troubleshoot and resolve production issues, driving continuous process improvements
Monitor and quantify process effectiveness, document results, and report findings to management
Provide training, guidance, and mentorship to process technicians and molding team members
Analyze, optimize, and standardize manufacturing processes to improve productivity, quality, and operational safety
Assess, document, and improve existing processes to increase product quality, productivity, and Overall Equipment Effectiveness (OEE)
Develop and validate new processes and product launches; lead equipment selection, installation, and capability trials
Prepare capital equipment requests using sound cost/benefit analysis
Collaborate with suppliers and engineers to ensure seamless equipment and material integration
Provide hands-on leadership and technical support to process technicians, operators, and production teams
Develop and maintain clear, detailed process documentation, work instructions, and standard operating procedures
Drive cost reduction and yield improvement initiatives through data-driven problem solving
Lead troubleshooting and corrective action for molding, material, and equipment issues
Monitor injection molds, recommend refurbishment, and maintain tooling history records
Interface with suppliers and customers to resolve technical issues and communicate project progress
Apply statistical methodologies (SPC, FMEA, Six Sigma) to improve process capability and quality
Champion Lean, Six Sigma, and Kaizen initiatives to eliminate waste and drive efficiency
Support all facility safety, environmental, and ergonomic initiatives, modeling proper PPE and safe work practices
Qualification
Required
Bachelor's degree in Plastics, Chemical, or Mechanical Engineering required
3–5+ years of hands-on experience in an injection molding operation
Strong technical background in molding processes, tooling, equipment, materials, and quality systems
Proficiency in process analysis tools (SPC, FMEA, Six Sigma) and Lean Manufacturing principles
Demonstrated ability to lead projects, facilitate team activities, and manage multiple start-ups
Excellent written and verbal communication, organization, and teamwork skills
Strong computer skills including Word, Excel, PowerPoint; AutoCAD or SolidWorks experience preferred
Self-starter with strong problem-solving skills, capable of working independently and cross-functionally
Analytical mindset with technical rigor and strong problem-solving ability
Hands-on, collaborative leader with excellent communication skills
Proactive, detail-oriented, and committed to continuous improvement
Comfortable managing multiple projects and priorities in a fast-paced environment
Team player with the ability to work effectively across disciplines
Preferred
Master Molder I certification (or equivalent) and experience with scientific molding methodology highly desired
Experience mentoring or providing technical guidance to others is preferred
Company
Masis Staffing Solutions
Masis Staffing Solutions is a staffing and recruiting company specializing in light industrial recruitment services.
51-200 employees
Funding
Current Stage
Growth StageLeadership Team
F
Frankie Vaccaro
President & COO
Recent News
Worcester Business Journal
2024-04-06
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