Norsk Hydro · 1 day ago
Process Engineer
Cassopolis, MI
Full-time
Onsite
Entry, Mid Level
2+ years expNorsk Hydro is a leading company in aluminum production, and they are seeking a Technical/Process Engineer to optimize and improve furnace operations. This role involves monitoring processes, ensuring safety and compliance, and leading continuous improvement initiatives to enhance efficiency and reduce costs.
HydroelectricManufacturingNatural ResourcesPrecious MetalsRenewable Energy
Responsibilities
Monitor furnace operations (delacquering and melting) to ensure process stability, efficiency, and safety
Analyze process data (temperature profiles, throughput, fuel/energy usage, emissions) and implement corrective actions
Optimize process parameters to improve yield, metal recovery, energy efficiency, and reduce operating costs
Support commissioning, upgrades, and new technology implementation for furnaces
Lead process improvement initiatives for delaquering furnaces, including sizing, throughput, emissions control, and burner performance
Develop and implement process improvement projects using appropriate methodologies (e.g., PDCA, Lean, Six Sigma)
Identify and reduce process bottlenecks in delacquering and melting furnace operations
Improve refractory life, reduce metal losses, and enhance productivity through technical solutions
Gather and assess process data to reduce variation, improve capabilities, and optimize performance
Develop and maintain Power BI and Grafana reports for process and reliability tracking
Lead and engage employees in continuous improvement activities
Ensure all operations comply with safety regulations, environmental standards, and company policies
Support emissions monitoring and reduction strategies
Participate in risk assessments, safety audits, and incident investigations
Maintain and promote a safe work environment by observing and enforcing all applicable EHS rules, including 5S standards
Provide hands-on technical support to operations and maintenance teams during furnace downtime or issues
Troubleshoot process deviations, product quality issues, and equipment malfunctions
Collaborate with suppliers, OEMs, and contractors on technical challenges
Work in a team environment with Maintenance, Production, Safety, and Plant Management to optimize asset reliability
Identify and manage asset reliability risks to avoid failures in production systems
Perform reliability assessments, downtime analysis, and drive defect elimination using Root Cause Analysis
Maintain accurate records of process parameters, production reports, and improvement initiatives
Develop and update Standard Operating Procedures (SOPs) and work instructions
Train operators and shift engineers on best practices for furnace operation
Provide technical input for CAPEX projects, including equipment selection and layout planning
Qualification
Required
Bachelor's degree in Chemical, Metallurgical, Materials, Mechanical, or Reliability Engineering (or related field) or equivalent work experience in lieu of education
Strong knowledge of thermal processes, combustion systems, heat transfer, and emissions control
Experience with process simulation, data analysis, and continuous improvement tools
Familiarity with SAP PM or other CMMS, Power BI, and data analytics tools
Strong problem-solving, analytical, and communication skills
Proficient in Microsoft Office and process monitoring/control software
Must be able to work cohesively in a team environment
Excellent communication, coaching, and collaboration abilities
Preferred
2–5 years of experience in furnace operations, aluminum recycling, foundry, or thermal process industry preferred
Experience with SEM/EDS, PoDFA, Alscan, and other melt quality tools is a plus
Company
Norsk Hydro
Norsk Hydro is an aluminium and renewable energy company that turns natural resources into valuable products.
10001+ employees
H1B Sponsorship
Norsk Hydro has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2020 (1)
Funding
Current Stage
Public CompanyTotal Funding
$3.5BKey Investors
Enova
2025-11-18Post Ipo Debt· $2.4B
2025-06-10Post Ipo Debt· $569.8M
2025-01-16Post Ipo Debt· $514.43M
Leadership Team
Eivind Kallevik
Chief Executive Officer
Lene Trollnes
Senior Vice President HR & Organization
Recent News
MarketScreener
2025-11-27
2025-08-18
Company data provided by crunchbase