Tesla · 1 day ago
Failure Analysis Engineer, Metallurgy & Corrosion
Palo Alto, CA
Full-time
Onsite
Mid Level
$84K/yr - $192K/yr
3+ years expTesla is seeking a Failure Analysis Engineer with a foundation in metallurgy and corrosion to join their Analytical Services team in the Failure Analysis Lab. The role involves conducting root cause investigations and materials characterization to enhance the reliability and performance of electric vehicles and energy systems.
AutomotiveElectric VehicleEnergyManufacturingRenewable EnergyTransportation
Responsibilities
Conduct hands-on root cause investigations of material and component failures in electromechanical systems, focusing on metallurgy and corrosion mechanisms
Perform materials characterization using techniques such as metallography, SEM/EDS, optical microscopy, hardness testing, and non-destructive evaluations
Analyze failure modes in metallic components, including alloys in low voltage and high voltage devices, identifying defects, microstructural issues, or environmental degradation
Interpret test data to determine manufacturing, design, or service-related causes
Develop and execute hands-on testing protocols, including destructive and non-destructive methods, to replicate failures and validate material performance
Prepare technical reports and present findings to engineering, quality, and production teams
Collaborate with cross-functional teams to recommend material or process changes and prevent recurrence
Manage lab workflows and ensure equipment maintenance and safety compliance
Qualification
Required
Masters or PhD in Metallurgy, Materials Science and Engineering, Mechanical Engineering, or related field, or equivalent experience
3+ years in failure analysis or materials testing
Strong knowledge of metallurgical principles, including phase transformations, alloy behavior, fracture mechanics, corrosion mechanisms, and high-temperature material properties
Hands-on proficiency with analytical tools such as SEM, EDS, FIB, XRD, tensile testing, fractography, and corrosion testing (e.g., ASTM standards)
Familiarity with electromechanical components and devices in automotive or high-performance applications
Problem-solving skills and ability to work in dynamic teams
Strong verbal and written communication skills for technical reporting
Experience with welding or joining processes
Knowledge of standards like ASTM for testing and analysis
Familiarity with simulation tools for Finite Element Analysis (FEA) for modeling stress, corrosion, or failure scenarios
Benefits
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Company
Tesla
Tesla is an electric vehicle and clean energy company that provides electric cars, solar, and renewable energy solutions.
10001+ employees
H1B Sponsorship
Tesla has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2796)
2024 (2113)
2023 (1304)
2022 (1227)
2021 (1102)
2020 (723)
Funding
Current Stage
Public CompanyTotal Funding
$20.12BKey Investors
Societe GeneraleEuropean UnionPennDOT
2024-10-05Post Ipo Debt· $783M
2023-09-13Grant· $159.6M
2023-08-15Grant· $0.23M
Leadership Team
Vaibhav Taneja
Chief Financial Officer
Tom Zhu
SVP of Automotive
Recent News
2026-01-09
2026-01-09
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