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Firehawk · 1 day ago

Senior Tooling and Manufacturing Engineer

Addison, TX

Full-time

Onsite

Senior Level

6+ years exp

Firehawk Aerospace is pioneering the development of additively manufactured rocket propulsion systems, combining advanced manufacturing techniques with innovative engineering to deliver safer, more reliable, and cost-effective solutions for space exploration and defense. As a Senior Tooling Engineer, you will play a critical role in developing manufacturing equipment and processes for rocket motor systems, ensuring efficient, safe, and scalable factory operations.

3D PrintingAerospaceManufacturing

No H1B

Security Clearance Required

U.S. Citizen Only

Responsibilities

Design tooling solutions to support new production lines and R&D efforts, ensuring manufacturability and scalability

Collaborate with suppliers to develop and implement automated production solutions, to include automated inspection processes (machine vision and radiographic inspection equipment)

Provide estimates for tooling projects and support capital budget planning activities

Support EH&S initiatives for increased safety and ergonomics across all sites and production lines

Support hardware engineering teams in transitioning products from development to production

Lead Design for Manufacturing and Assembly (DFMA) initiatives to optimize product designs for manufacturability and efficiency

Develop and execute validation and qualification plans for new tooling and equipment

Identify opportunities for process improvements to enhance production efficiency, reduced cycle times, and improved product quality

Create and maintain tooling documentation, support manufacturing engineers in production planning activities and creation of work instructions

Collaborate with automation suppliers to ensure that tooling solutions meet technical requirements, quality standards, and delivery schedules

Ensure tooling and manufacturing processes comply with safety, environmental, and regulatory requirements

Support routine maintenance and repair planning for factory equipment and tooling

Support hardware engineering in design and fabrication of test specific tooling and fixtures

Qualification

3D modeling softwareManufacturing principlesAdditive manufacturingLean manufacturingSix SigmaDFMAConfiguration managementRoot cause analysisProject estimationCommunication skillsSelf-starter

Required

Bachelor's degree in Mechanical, Manufacturing, Industrial Engineering, or related field

6+ years of experience in manufacturing engineering or production support in aerospace, defense, or similar industry

Extensive design experience using 3D modeling software (PTC Creo preferred)

Experience in conceptual design of complex mechanical assemblies

Fabrication, integration and implementation of fixtures

Advanced knowledge of manufacturing principles, including lean manufacturing, Six Sigma, and Design for Manufacturing and Assembly (DFMA)

Experience with configuration management and document change control using PTC Windchill

Experience with manufacturing process documentation, including work instructions and process flow diagrams

Strong problem-solving skills and the ability to perform root cause analysis and implement corrective actions

Experience with additive manufacturing (3D printing) processes and their application in production environments

Excellent communication skills, with the ability to work effectively in cross-functional teams

Self-starter who is comfortable working with limited direction

Ability to obtain and maintain a DOD issued security clearance

Ability to travel (up to 10%)

Preferred

Experience in the manufacturing of rockets or weapon systems and components

Structural analysis experience (ANSYS)

Experience with safe handling of explosives or other hazardous material

Proficiency with Deltek Costpoint or similar ERP system

Experience planning and implementing automation and robotics in manufacturing processes

Robust knowledge of machine shop processes and equipment, and experience interfacing with machine shop personnel

Experience transitioning products from development to production

Certification in lean manufacturing, Six Sigma, or related methodologies

Benefits

Health Coverage: We offer 100% employer-paid medical premiums for employees and up to 75% coverage for dependents under select plans, with additional options for PPO and HDHP plans. Coverage begins the first of the month following your hire date.

Dental and Vision Plans: Affordable dental and vision plans with extensive coverage options, including preventive care, orthodontics, and allowances for contacts and frames.

Employee Assistance Program (EAP): Access to free, confidential services, including counseling, legal consultations, wellness coaching, and virtual concierge services to support your work-life balance.

Flexible Work Schedule: Enjoy a 9/80 schedule option, allowing for greater flexibility and work-life balance.

On-Site Perks: Complimentary snacks and refreshments to keep you energized throughout the day.

Professional Growth: Mentorship opportunities with industry-leading engineers and engagement in cutting-edge projects at the forefront of aerospace innovation.