Masimo · 1 day ago
Sr Engineer, Automation Controls
Irvine, CA
Full-time
Onsite
Mid, Senior Level
$115K/yr - $145K/yr
3+ years expMasimo is a company focused on delivering advanced automation solutions for high-volume, highly regulated manufacturing environments. The Senior Automation Controls Engineer is responsible for designing, developing, and deploying custom automated systems while collaborating with various teams to support the full equipment lifecycle.
BiotechnologyHealth CareManufacturingMedical Device
Responsibilities
Identify automation opportunities working closely with design, manufacturing and process engineers to conceptualize solutions
Manage the design, purchase, installation and validation of the Company’s custom automated solutions
Specify, program and troubleshoot PLC/HMI’s, industrial communications, motion control systems including servo & stepper motor control, pneumatic actuators, machine vision, robotic systems, conveyors, etc
Design and implement error-proofed machine interface and UIs, providing multiple levels of control to be utilized by production, maintenance and engineers
Design the processes and standards of data collection from equipment, hardware selection, and implementation model for the industry 4.0 program
Design Pilot/POC for new data collection technologies
Generate PLC ladder logic with an emphasis on generating code that is organized, structured, documented, maintainable, and reusable using IEC 61131-3 programming standards
Generate equipment/project requirements to capture the full design lifecycle of equipment to be deployed in a highly regulated environment
Implement reliable closed loop communications to integrate components utilizing Digital I/Os and network communications
Generate, display and export standard equipment performance metrics/reports in real time
Assist in risk assessments and implement safer solutions as per ANSI, RIA 15.06, OSHA, ISO 12100, and ISO 13849 / IEC 62061 safety standards
Generate, modify, and approve industrial electrical control panels which are compliant with NFPA 79, NEC, UL 508A, and IEC 60204-1, and create electrical and pneumatic schematics
Select, size and integrate electrical and electromechanical components such as servos, sensors, controllers, vision systems, robots, safety devices, etc
Provide feedback and experience in equipment design reviews
Retrofit controls on current deployed equipment to improve safety and enable data collection
Support maintenance and sustaining teams in troubleshooting difficult equipment failures
Participate in supplier and equipment buyoffs (FAT/SAT)
Create, review, and maintain all automation and controls documentation, including functional specifications, PLC/HMI software documentation, electrical and pneumatic schematics, commissioning reports, and change records in accordance with standards and company quality system requirements
Support design controls, validation, and regulatory documentation for automated equipment, including IQ/OQ/PQ deliverables and traceability artifacts, ensuring compliance with FDA where applicable
Ensure all automation designs are fully documented and traceable in alignment with internal quality systems, design controls, and applicable safety standards
Qualification
Required
3+ years of experience as a hands-on Automation & Controls Engineer or Robotics Engineer working on automation and/or electromechanical systems
Demonstrated proficiency in PLC and HMI programming, troubleshooting, and configuration
Experience creating CAD packages and electrical schematics in accordance with IEC / NFPA documentation standards. Experience with 'SolidWorks Electrical' preferred
Demonstrated ability to configure and troubleshoot industrial network communications (Modbus TCP/IP, EtherNet/IP, EtherCAT)
Demonstrated excellent understanding of control architecture, system integration, and motion controls applied in a manufacturing environment
Demonstrated ability to complete multiple projects within time and budget
Demonstrated ability to work in a team environment as well as an individual contributor
Demonstrated excellent conceptual, analytical, and problem-solving ability
Demonstrated ability to communicate technically both orally and in writing
Demonstrated ability to debug and solve practical problems with minimal supervision
Preferred
7+ years of experience as a hands-on Automation & Controls Engineer or Robotics Engineer
Has successfully applied in-depth knowledge of Safety standards (ANSI, RIA 15.06, OSHA, ISO, IEC) for safeguarding robots, gantries, conveyors, and high-volume manufacturing equipment
Demonstrated excellence in PLC programming with a defined methodology for code structure, state machines, fault handling, and recovery
Has successfully implemented SQL databases to store equipment data and metrics
Has successfully deployed control solutions using PLCs [Opto 22, Allen-Bradley, Panasonic, Beckhoff], Safety PLCs [Banner, Keyence], HMIs, sensors, remote I/O, pneumatic systems, and motor control
Has successfully deployed industrial or collaborative robots into a manufacturing environment
Has successfully deployed machine vision solutions
Demonstrated ability to configure and troubleshoot industrial communication between devices (EtherNet/IP, EtherCAT, Modbus TCP/IP)
Demonstrated in-depth knowledge of IoT or connected manufacturing concepts and predictive maintenance
Experience optimizing and debugging systems to maximize yield, availability, and cycle time
Demonstrated in-depth knowledge of SCADA systems through development, deployment, or maintenance
Basic experience with machine shop equipment, measuring tools, and hand tools
Has created successful automation solutions in startup environments and scaled them for production
Benefits
Up to 10% annual bonus based on Company, department, and individual performance.
Company
Masimo
Masimo Corporation, a medical technology company, develops, manufactures, and markets noninvasive patient monitoring products.
1001-5000 employees
H1B Sponsorship
Masimo has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (35)
2024 (22)
2023 (27)
2022 (25)
2021 (24)
2020 (15)
Funding
Current Stage
Public CompanyTotal Funding
$754.95MKey Investors
Politan Capital ManagementRobecoBill & Melinda Gates Foundation
2022-08-15Post Ipo Equity· $750M
2017-08-26Post Ipo Equity
2016-11-11Grant· $4.95M
Leadership Team
Michelle Brennan
Independent Director
Recent News
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