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Synectics Inc. · 2 days ago

Principal CNC Programmer/Master Machinist

Lombard, IL

Full-time

Onsite

Lead/Staff

10+ years exp

Synectics Inc. is seeking a Principal CNC Programmer/Master Machinist to develop machining strategies for prototype and low-volume R&D parts. The role involves creating advanced CAM programs, collaborating with engineering and quality teams, and driving continuous process improvements.

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Responsibilities

Develop end-to-end machining strategies for prototype and low-volume R&D parts from CAD → CAM → first article

Create advanced CAM programs and probing routines to optimize machine use

Select tooling, feeds/speeds, work-holding, and probing strategies; optimize for risk, tool life, cycle time, and part stability

Collaborate with engineering and quality during early part development

Iterate machining strategies using real cutting data and in-process feedback

Support first-article success on tight-tolerance, high-value parts

Design and specify custom fixtures and work-holding for large VTL components

Set up and prove CNC programs; troubleshoot chatter, distortion, thermal growth, and alignment issues in real time

Develop setup sheets, tool lists, and standardized process documentation

Establish programming standards, best practices, and support configuration control

Drive continuous process improvements to reduce risk, scrap, and iteration time

Qualification

CNC programmingBlueprint readingFixture designVTL experienceNickel-based alloysProject managementProcess improvementCMM inspectionHeavy lifting equipmentCommunication skills