BMZ USA, Inc. · 18 hours ago
Battery Pack Design Mechanical Engineer
Virginia Beach, VA
Full-time
Onsite
Mid, Senior Level
3+ years expBMZ USA, Inc. develops and produces high-tech lithium-ion battery systems and is looking for a Battery Pack Design Mechanical Engineer to join our team. This role involves supporting the design, development, and manufacturing of lithium-ion batteries and requires collaboration with cross-functional teams to bring innovative products from concept through production.
Electrical & Electronic Manufacturing
Responsibilities
Engage in all phases of the product development lifecycle: concept generation, quotation, design iteration, validation, and mass production
Collaborate with cross-functional teams including electrical, software, industrial design, purchasing, production, and quality
Develop mechanical solutions for battery pack enclosures, busbars, interconnects, and injection molded components
Integration of PCBs, Sensors, and harnessing within mechanical constraints of the battery pack
Define test plans and ensure design meets applicable standards (UL, IEC, UN38.3, ETC…)
Interface with external vendors, particularly for injection molding, to manage tooling, DFM feedback, and production timelines
Collaborate with operations to ensure design if manufacturable (DFM/DFA)
Support the development of automated/semiautomated assembly process, jigs, fixtures and equipment
Lead and/or participate in the validation of internal and outsourced components and assemblies
Participate in design reviews and provide feedback on mechanical concepts, drawings, and designs
Prepare and maintain technical documentation, BOMs, and engineering records
Manage and execute the engineering change process, including documentation, revision control, and workflow integration
Provide technical guidance to internal teams and consultation to customers and suppliers
Occasional domestic and international travel may be required
Qualification
Required
BSME with significant experience (DENG or MS favored)
3-7+ years of experience in mechanical design, with a focus on electronics packaging and manufacturing
5+ years of experience with CAD design in SolidWorks, including assemblies, surfacing, and simulation tools
Experience with DFMEA, APQP, design reviews and engineering documentation
Strong communication skills in English, both written and verbal
Proficient in Microsoft Office and engineering documentation tools
Preferred
Deep understanding of injection molded plastics and DFM principles
Knowledge of ingress protection strategies (dust/water sealing)
Familiarity with GD&T, tolerance stack-up analysis, and ISO/regulated environments
Strong analytical, problem-solving, and cross-functional collaboration skills
High-voltage safety design, knowledge of battery industry regulatory standards
Background in high-volume manufacturing or automotive-grade quality systems
Benefits
401(k)
Dental Insurance
Health Insurance
Health savings account
Vision Insurance
Variety of supplemental insurance
Life insurance paid by the employer
Flexible schedule
Paid time off
Referral program
Company
BMZ USA, Inc.
BMZ USA, inc. is the U.S. division of BMZ Group, a small global player in custom battery solutions.
1001-5000 employees
Funding
Current Stage
Late StageCompany data provided by crunchbase