Ground Effects LLC · 1 day ago
Controls Engineer
Westland, MI 48185, USA
Full-time
Onsite
Mid, Senior Level
3+ years expGround Effects LLC is a company focused on advanced engineering solutions, and they are seeking a Controls Engineer to design and develop control systems for various projects. The role involves collaborating with cross-functional teams, leading electrical equipment design, and ensuring optimal efficiency of automation processes.
Automotive
Responsibilities
Take lead in designing, sizing and selection of electrical equipment and controls systems for projects in accordance with project specifications and budget
Produce and maintain project drawings and documents including, electrical and controls schematics, control panel layout, PLC I/O layout, operation and maintenance manuals
Develop necessary controls documentation and programming for projects including PLC and HMI programs and sequence of operations
Coordinate all electrical and instrumentation design and scope requirements with vendors and internal project managers
Create network design for automated cell controls Ethernet I/P, DeviceNet, Profibus etc
Utilize new and developing technologies to drive continuous improvement through the organization to improve operational efficiencies in key areas of production. Working towards to goal of a fully automated Spray on Bedliner process
Implementation of a usable MES system to improve visibility of production from material usage to labor efficiency
Develop an internal training structure and course for employees
Work with existing vendors to improve current system functionality
Support Production and startup activities of new equipment launches or updates at all GFX LTD/LLC sites
Develop comprehensive equipment testing procedures
Create and track start up and commissioning plan for plant use during initial implementation
Document and follow equipment orders for new projects
Resolve all internal or customer complaints related to projects in a timely and cost-effective manner
Create recommended spare parts and critical spare parts lists
Ensure equipment is running at optimal efficiency
Provide continuing technical support with commissioning and validation of equipment system operation at Ground Effects sites
Familiar with remote network access systems
Able to travel throughout North America to plant site where equipment is installed
Ability to establish remote access to ensure prompt response times to reduce downtime to minimum
Ensure the Automation process is functional, well maintained and efficiently designed
Per the IATF16949 requirements, assist with ensuring that the production floor is equipped with proper functioning automation processes and other program designs
Provide continuous review of departmental processes to improve overall efficiencies
Qualification
Required
Bachelors degree in software engineering or related experience or training; or equivalent combination of education and experience
Electrical and mechanical engineering experience
At least 3 years experience as a PLC programmer
2+ years working in robotics/automation process
Proficiency in CAD and AutoCAD software
Detailed knowledge of PLC automation software Allen Bradley RS Logix, Control Logix and Micro Logix
Must have and maintain a valid Driver's License
Ability to travel internationally
Excellent Communication skills, both verbal and written, are required to effectively communicate throughout the organization
Ability to perceive needs and work independently
Understanding of LOTO and basic electrical safety procedures
Strong technical background and a clear understanding of a manufacturing process
Fluent in English (verbal, reading, writing), (insert any other language requirements)
Experience using a computer
Familiarity with TS16949 or IATF 16949, Quality Audits, and Environmental Management System and OSHA Requirements
Proven engineering experience in Robotics/Automation in a manufacturing environment
Experience with additional software platforms, Siemens, Omron, Mitsubishi, Red Lion, Maple Systems
Fanuc Controls troubleshooting
Preferred
5+ years experience working in PLC software design electrical design & troubleshooting
5+ years engineering experience in automotive manufacturing with robotics/automation
In-depth knowledge of manufacturing and mechanical processes
Knowledge of software design principals
Company
Ground Effects LLC
From modest beginnings in Windsor, Ontario, Canada, Ground Effects (“GFX”) has grown from an aftermarket manufacturer of tubular products in 1986 to a leading producer of OEM-level automotive accessories with nearly 40 locations worldwide.
1001-5000 employees
H1B Sponsorship
Ground Effects LLC has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (1)
Funding
Current Stage
Late StageCompany data provided by crunchbase