RFA Engineering ยท 19 hours ago
Senior Manufacturing Engineer
Dubuque, IA
Full-time
Onsite
Mid, Senior Level
$65K/yr - $105K/yr
2+ years expRFA Engineering is an engineering service provider dedicated to delivering timely engineering support and expertise. The role involves addressing process and part quality issues to ensure effective fabrication and assembly operations, as well as delivering high-quality parts to the vehicle assembly line.
ComputerManufacturingProduct Design
No H1B
Responsibilities
Develop and deliver quality issue resolution processes and documentation to drive timely corrective and preventive actions
Develop and deliver internal manufacturing process improvements to enhance product quality, reduce variation, and optimize fabrication efficiency
Deliver quality planning, metrics, reports, and supporting documentation for fabrication operations
Revise and deliver strategies to reduce warranty claims and field failures related to current production
Revise and deliver supplier and line containment processes to control non-conforming materials and ensure corrective actions are implemented effectively
Support inspection plans, weld quality standards, and dimensional control documentation for fabricated components
Partner with manufacturing engineering to evaluate fixturing, cutting, and welding processes for repeatability and robustness
Perform root cause analysis using structured problem-solving methodologies (8D, DMAIC, etc.)
Work with suppliers and internal teams to ensure compliance with quality standards and specifications for fabricated parts
Develop and maintain control plans, PFMEAs, and work instructions related to fabrication processes
Qualification
Required
Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related field
Working knowledge of welding processes (MIG, TIG), weld symbols, and fabrication drawings
Familiarity with GD&T, dimensional inspection tools, and fabrication measurement techniques
Experience with structured problem-solving and root cause analysis methods
Proficiency with Microsoft Office and familiarity with ERP or MES systems
Excellent communication and documentation skills, with the ability to collaborate across functions and with suppliers
Preferred
2+ years of experience in fabrication or welding quality engineering preferred
Hands-on approach to resolving production quality issues and improving fabrication processes
Strong analytical and organizational skills with attention to detail
Continuous improvement mindset with a focus on manufacturability and quality performance
Knowledge of ISO 9001 or equivalent quality management systems
Certification or coursework in welding inspection (e.g., CWI) is a plus
Benefits
Health and Dental Insurance
TelaDoc Healthiest You
Supplemental Vision Insurance
Company Paid Life Insurance
Company Paid Long-Term Disability
Short-term Disability
Retirement Savings Account (Traditional 401k & Roth 401k)
Flexible Spending Plan Dependent Care
HSA for Medical Expenses
Bonus Plan (Exempt Employees Only)
Paid Time Off (PTO)
Paid Holidays
Bereavement Leave
Employee Assistance Programs (EAP)
Education Assistance
Company
RFA Engineering
RFA Engineering is an engineering company providing mechanical and electrical design.
201-500 employees
Funding
Current Stage
Growth StageLeadership Team
Adam Koehler
Engineering Director - Partner at RFA Engineering
Bruce Birr
Engineering Director / CIO / Partner
Company data provided by crunchbase